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KAWASAKI VN 1700 Classic TOURER ABS 2009-2012 Service Repair Manual

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This document provides comprehensive technical information for the VN1700 Classic Tourer ABS, covering model years 2009 through 2012. The VN1700 Classic Tourer represents a commitment to delivering reliable and comfortable...
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KAWASAKI VN 1700 Classic TOURER ABS 2009-2012 Service Repair Manual
This document provides comprehensive technical information for the VN1700 Classic Tourer ABS, covering model years 2009 through 2012. The VN1700 Classic Tourer represents a commitment to delivering reliable and comfortable cruiser motorcycles with significant touring capabilities. It features a powerful liquid-cooled, 1700cc V-twin engine known for its substantial torque, a 6-speed transmission, and a belt drive for smooth power delivery. Key distinguishing features include spacious touring comfort, a large windshield, integrated saddlebags, and the added safety of an Anti-lock Braking System (ABS). These elements combine to make the VN1700 Classic Tourer a capable machine for both long-distance journeys and everyday riding, reflecting a legacy in producing well-engineered and dependable motorcycles. This Factory Service Repair Manual is designed to be an authoritative resource for owners, mechanics, and technicians. It offers detailed coverage of all major systems, including the powertrain, chassis, and electrical components. The manual provides step-by-step procedures for routine maintenance, such as oil changes and filter replacements, as well as in-depth guidance on diagnostics, troubleshooting, and complete repair or overhaul of engine, transmission, suspension, and braking systems. It includes essential technical specifications, torque values, special tool requirements, and detailed wiring diagrams, ensuring that all maintenance and repair tasks can be performed accurately and efficiently to factory standards.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
VN1700 Classic Tourer ABS
Model Variant:
Classic Tourer
Model Designation:
VN1700
Feature Identifier:
ABS
Years Covered:
2009, 2010, 2011, 2012
Codes
Chassis Code Series:
VN1700E
👋 Introduction
Market Position
Segment:
Cruiser / Touring Motorcycle
Target Audience:
Owners seeking to perform maintenance, diagnostics, and repairs themselves; independent repair shops.
Competitive Analysis
Comparable Models Engine:
Honda Shadow, Yamaha V-Star, Suzuki Boulevard
Competitive Advantage:
Reliability, V-twin torque, touring capability, ABS for enhanced safety.
Key Features
Bike Type:
Cruiser with Touring Capabilities
Distinguishing Features:
Spacious touring comfort, powerful V-twin engine, ABS braking system, large windshield, saddlebags.
Manual Utility:
Provides the authoritative information needed for factory-level service and maintenance.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF
Source:
Official Kawasaki Factory Documentation
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (assembly, disassembly, lubrication, cooling, fuel injection, ignition), Transmission (clutch, gearbox, final drive), Exhaust System
Chassis:
Frame, Suspension (front fork, rear shock absorber), Steering, Wheels, Tires, Brakes (front and rear, ABS system), Swingarm, Drive Chain
Electrical:
Battery, Charging System (alternator, regulator/rectifier), Starting System (starter motor, solenoid), Ignition System (ECU, sensors, wiring diagrams), Lighting (headlight, taillight, signals), Instruments and Indicators, Horn, ABS Control Unit, Wiring Harnesses
Bodywork And Accessories:
Fairing, Saddlebags, Windshield, Seat, Fuel Tank, Fenders, Handlebars, Controls, Mirrors, Footrests, Luggage Rack, Accessories Installation
Procedures Included
Maintenance:
Scheduled maintenance, Oil and filter changes, Air filter replacement, Spark plug replacement, Valve clearance adjustment, Brake fluid replacement, Coolant replacement, Lubrication points, Tire pressure checks, Chain adjustment and lubrication
Diagnostics And Troubleshooting:
Diagnostic trouble codes (DTCs), Symptom-based troubleshooting, Component testing, Electrical system diagnostics, Fuel system diagnostics, Emission control system diagnostics
Repair And Overhaul:
Engine rebuilds, Transmission overhauls, Suspension component replacement, Brake caliper and master cylinder rebuild, Fuel injector cleaning and replacement, Electrical component replacement, Body panel repair and replacement
Special Tools And Techniques:
Required special tools for specific procedures, Torque specifications for all fasteners, Diagnostic tool usage (if applicable for factory diagnostics)
Technical Depth
Level Of Detail:
Comprehensive, from basic maintenance to complete engine and component overhauls.
Diagnostic Focus:
Detailed troubleshooting trees and symptom-based diagnostic procedures.
Electrical Diagrams:
Detailed wiring diagrams for all electrical systems, including component locations and pinouts.
📊 Manual Specifications
File Format
Type:
Digital (PDF)
Searchability:
Typically searchable text within the PDF.
Printability:
Printable for physical reference.
Print Quality
Resolution:
High-resolution, suitable for clear viewing of diagrams and text.
Binding Type
Physical Manual Analogy:
Equivalent to a professionally bound workshop manual.
Paper Type
Physical Manual Analogy:
Content designed for durability, akin to coated paper for diagrams.
⚙️ Engine Specifications
Primary Engine
Type:
V-twin, Four-stroke
Cooling System:
Liquid-cooled
Displacement:
1700 cc (103.6 cu in)
Bore X Stroke:
102.0 mm x 104.3 mm (4.02 in x 4.11 in)
Valve Train:
SOHC, 4 valves per cylinder (pushrod actuated)
Performance
Horsepower Approximate:
93 hp @ 5,700 rpm (estimated, official figures may vary)
Torque Approximate:
109 lb-ft @ 3,500 rpm (estimated, official figures may vary)
Fuel System
Induction:
Fuel Injection (EFI), Dual 36mm throttle bodies
Fuel Type:
Unleaded gasoline, 87 octane or higher
Lubrication
Oil Type:
SAE 10W-40 API SG or SH motorcycle oil (refer to manual for specific viscosity and API service class)
Oil Capacity With Filter Change:
Approx. 4.0 US qt (3.8 L) (refer to manual for exact capacity)
Cooling
Coolant Type:
Kawasaki 50/50 Coolant (or equivalent ethylene glycol-based coolant)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch:
Wet, multi-disc, cable-actuated
Final Drive:
Belt Drive
Features
Gear Ratios:
Refer to manual for specific gear ratios for each speed.
Transmission Fluid Type:
Refer to manual; typically transmission oil or specific gearbox lubricant.
📐 Dimensions
Exterior
Overall Length:
Approx. 97.2 in (2469 mm)
Overall Width:
Approx. 35.0 in (890 mm)
Overall Height:
Approx. 57.7 in (1465 mm) (with windshield)
Wheelbase:
Approx. 64.0 in (1625 mm)
Ground Clearance:
Approx. 4.7 in (120 mm)
Weights
Dry Weight:
Approx. 712 lbs (323 kg)
Curb Weight:
Approx. 754 lbs (342 kg) (with all standard equipment, including fluids, and a full tank of fuel)
Gross Vehicle Weight Rating:
Refer to manual for specific GVWR.
🛡️ Safety Features
Ratings
ABS:
Standard Anti-lock Braking System
Active Features
Braking System:
Dual front hydraulic disc brakes, Single rear hydraulic disc brake, ABS integration
Lighting:
Halogen headlight, LED taillight, Amber turn signals
Passive Features
Frame Construction:
Steel, double-cradle frame for stability
Suspension Design:
Telescopic front fork and single-shock rear suspension designed for comfortable ride and stability.
💡 Technology Features
Infotainment
Audio System:
Not typically equipped with an integrated audio system as standard on all models; aftermarket options are common.
Driver Assistance
ABS:
Standard Anti-lock Braking System (ABS) for enhanced control during braking.
Connectivity
Charging Ports:
May have a 12V accessory socket for charging devices; refer to specific model year configuration.
Instrumentation
Gauge Cluster:
Analog speedometer, digital odometer, trip meters, fuel gauge, clock, and various indicator lights (e.g., turn signals, high beam, oil pressure, ABS warning).
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 3,700 miles (6,000 km) or 6 months, whichever comes first.
Air Filter Inspection:
Every 3,700 miles (6,000 km)
Spark Plug Replacement:
Every 7,500 miles (12,000 km)
Valve Clearance Check:
Every 7,500 miles (12,000 km)
Brake Fluid Replacement:
Every 2 years or 12,000 miles (20,000 km)
Coolant Replacement:
Every 2 years or 24,000 miles (37,000 km)
Fluid Specifications
Engine Oil Grade:
SAE 10W-40 API SG or SH
Engine Oil Capacity:
4.0 US qt (3.8 L) with filter change
Brake Fluid:
DOT 4
Coolant:
Kawasaki Genuine Coolant (50/50 mixture) or equivalent
Known Issues
Typical Wear Items:
Clutch wear, belt drive wear, suspension seals, brake pads.
Electrical Component Reliability:
Generally reliable, but proper maintenance of battery and charging system is crucial.
Fuel System Maintenance:
Regular use of quality fuel and occasional injector cleaning can prevent performance issues.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Kawasaki Motorcycle Legacy:
Kawasaki has a long history of producing high-performance and reliable motorcycles across various segments.
Model Evolution
Vn Series Legacy:
The VN series has been a cornerstone of Kawasaki's cruiser lineup, known for its V-twin engines and classic styling.
Vn1700 Introduction:
The VN1700 platform was introduced to offer a larger displacement cruiser with enhanced touring capabilities, building upon the success of earlier VN models.
Tourer Variant:
The 'Tourer' designation signifies the inclusion of factory-equipped touring accessories like a large windshield and saddlebags, enhancing its long-distance capability.
Production
Manufacturing Locations Typical:
Japan
🏆 Awards & Recognition
Recognitions
Segment Awards:
While specific awards for the 2009-2012 VN1700 Classic Tourer ABS may not be widely publicized, the Kawasaki VN platform has consistently received positive reviews for its V-twin performance and touring comfort in its segment.
Ratings
Reliability Ratings:
Kawasaki motorcycles are generally rated as reliable with proper maintenance, as supported by user reviews and industry publications.
Certifications
Emissions Compliance:
Compliant with applicable emissions standards for its model years (e.g., EPA, CARB where applicable).
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