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Yamaha FJR1300 FJR 1300 FJR13 2009-2012 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Yamaha Model: FJR1300 Model Variant: FJR1300A (ABS) Model Variant Details: FJR1300AE (Electronic Suspension Adjustment) Codes Model Code 2009: FJR1300AY (Standard), FJR1300AEY (ABS) Model Code 2009...
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Yamaha FJR1300 FJR 1300 FJR13 2009-2012 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FJR1300
Model Variant:
FJR1300A (ABS)
Model Variant Details:
FJR1300AE (Electronic Suspension Adjustment)
Codes
Model Code 2009:
FJR1300AY (Standard), FJR1300AEY (ABS)
Model Code 2009 Electronic Suspension:
FJR1300AE (Not explicitly coded in provided info, but covered by 'FJR1300AE')
Generation
Generation Covered:
3rd Generation (2006-2012)
👋 Introduction
Market Position
Segment:
Sport Touring Motorcycle
Target Audience:
Long-distance riders, sportbike enthusiasts seeking comfort and practicality, touring riders.
Competitive Analysis
Primary Competitors:
BMW R 1200 RT, Honda ST1300, Kawasaki GTR1400 (Concours 14), Triumph Trophy.
Key Features
Engine:
1298cc inline-four cylinder, liquid-cooled, DOHC, fuel-injected.
Drivetrain:
Shaft drive, 5-speed transmission.
Frame:
Aluminum twin-spar frame.
Aerodynamics:
Adjustable windscreen, fairing with integrated handguards and mirrors.
Technology Variations:
Available with ABS and Electronic Suspension Adjustment (ESA) on AE models.
📋 Manual Details
Coverage Areas
Years Covered:
2009, 2010, 2011, 2012
Specific Models Covered:
FJR1300AY, FJR1300AEY, FJR1300A, FJR1300AE
Page Count
Estimated Page Count:
500+
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, as common for workshop manuals)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Disassembly, inspection, assembly, timing, valve clearance, compression testing, lubrication system, cooling system.
Fuel System:
Fuel injection system (EFI), throttle body synchronization, fuel pump, injectors, fuel pressure regulator, EVAP system.
Exhaust System:
Catalytic converter, exhaust pipe removal and installation, muffler assembly.
Transmission Drivetrain:
Clutch operation, gearbox disassembly and assembly, final drive (shaft drive), shaft and universal joint inspection.
Chassis Frame:
Frame inspection, swingarm removal and installation, steering head bearing replacement.
Suspension Front:
Front fork disassembly, seal replacement, oil level and type specification, cartridge service, spring replacement. For AE models: Electronic Suspension Adjustment (ESA) system diagnostics and service.
Suspension Rear:
Rear shock absorber removal and installation, linkage bearings, adjustment procedures. For AE models: ESA system diagnostics and service.
Braking System:
Hydraulic system, brake fluid type and bleeding procedures, caliper disassembly and service, master cylinder overhaul, ABS system components and troubleshooting (for ABS models).
Electrical System:
Wiring diagrams, battery specifications, charging system (stator, rectifier/regulator), ignition system, starting system, lighting system, fuse box layout, diagnostic connectors.
Instrumentation Controls:
Instrument cluster functions, handlebar controls, electronic throttle control system (YCC-T) diagnostics.
Bodywork Fairings:
Fairing removal and installation, aerodynamic components, seat assembly, luggage system compatibility.
Diagnostics Troubleshooting:
Diagnostic trouble codes (DTCs), systematic troubleshooting guides for various system malfunctions.
Procedures Included
Preventative Maintenance:
Scheduled maintenance checks, lubrication points, filter replacement intervals.
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, brake pad replacement, tire pressure checks.
Engine Overhaul:
Complete engine rebuild procedures, including piston ring replacement, bearing checks, cylinder head service.
Transmission Service:
Gearbox internal repair, clutch adjustment and replacement, final drive maintenance.
Suspension Servicing:
Fork seal replacement, rear shock servicing, linkage bearing maintenance, ESA system calibration.
Brake System Repair:
Brake bleeding, caliper rebuilding, master cylinder overhaul, ABS sensor cleaning and testing.
Electrical Troubleshooting:
Fault finding using wiring diagrams, component testing, diagnostic tool usage (if applicable).
Special Tools:
Listing and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive. Covers everything from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics for electronic systems.
Diagnostic Capability:
Detailed diagnostic procedures for engine management, ABS, and Electronic Suspension Adjustment (ESA).
Rebuild Procedures:
Step-by-step instructions for major component rebuilds (engine, transmission, forks, calipers).
📊 Manual Specifications
File Format
Format Type:
PDF
Searchability:
Likely text-searchable PDF for quick information retrieval.
Print Quality
Image Resolution:
High-resolution diagrams and illustrations for clarity.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, four valves per cylinder
Displacement:
1298cc
Bore X Stroke:
81.0 mm x 63.0 mm
Compression Ratio:
9.8:1
Performance
Horsepower:
Approx. 143 hp @ 9000 rpm
Torque:
Approx. 94 lb-ft @ 6500 rpm
Fuel System
Fuel Delivery:
Fuel Injection with Mikuni 43mm throttle bodies and YCC-T (Yamaha Chip Controlled Throttle)
Fuel Type:
Unleaded gasoline, 87 octane (Research Octane Number)
Ignition
Ignition System:
TCI (Transistor Controlled Ignition)
Lubrication
Oil Type:
Yamaha Genuine Yamalube 4 (10W-40) or equivalent API SG or higher, JASO FD certified
Oil Capacity With Filter:
4.20 L (4.44 US qt)
Cooling
Cooling System:
Liquid cooled
Coolant Type:
Yamaha Genuine Coolant (50/50 mix of ethylene glycol and deionized water)
🔧 Transmission
Standard
Transmission Type:
5-speed, constant mesh
Features
Final Drive:
Shaft drive
Clutch
Clutch Type:
Wet, multiple-disc, back-torque limiter
Transmission Fluid
Transmission Oil Type:
Yamalube Gear Oil 80W-90 or equivalent API GL-4
Transmission Oil Capacity:
0.25 L (0.26 US qt)
📐 Dimensions
Exterior
Length:
2175 mm (85.6 in)
Width:
750 mm (29.5 in)
Height:
1330 mm (52.4 in) (Adjustable windscreen at highest position)
Seat Height:
805 mm (31.7 in)
Wheelbase:
1515 mm (59.6 in)
Ground Clearance:
135 mm (5.3 in)
Weights
Wet Weight:
270 kg (595 lbs) for FJR1300A (ABS), 272 kg (599.7 lbs) for FJR1300AE (Electronic Suspension)
Fuel Tank Capacity:
25.0 L (6.6 US gal)
Wheels Tires
Front Tire Size:
120/70ZR17M/C (58W) Tubeless
Rear Tire Size:
180/55ZR17M/C (73W) Tubeless
Front Brake:
Dual 320mm hydraulic disc, 4-piston calipers
Rear Brake:
Single 282mm hydraulic disc, 2-piston caliper
Wheel Bolt Pattern:
N/A (Cast aluminum wheels)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycle crash test ratings are not typically standardized like automotive. Focus is on design integrity and rider protection features.
Active Features
ABS:
Available as an option (FJR1300A/AEY), integrated into the braking system for enhanced control.
Linked Brakes:
Unified Braking System (UBS) on some models, where applying the rear brake also partially applies the front brake.
Passive Features
Fairing Design:
Full fairing provides substantial wind protection for the rider.
Lighting:
Dual 55/60W headlights for excellent nighttime visibility.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital/analog combination display with speedometer, tachometer, fuel gauge, gear position indicator, clock, odometer, trip meters, ambient temperature, and diagnostic indicators.
Driver Assistance
ABS:
Anti-lock Braking System available on specific models for enhanced safety.
Electronic Suspension:
Electronic Suspension Adjustment (ESA) on AE models allows riders to adjust damping and spring preload electronically.
Ycc T:
Yamaha Chip Controlled Throttle provides precise throttle response and engine management.
Connectivity
Gps Mount:
Often equipped with pre-wiring or mounts for GPS systems, catering to touring needs.
🔧 Maintenance
Service Intervals
First Service:
1000 km (600 miles) or 6 months, whichever comes first. Includes oil change, filter change, valve clearance check.
Subsequent Service:
Every 10,000 km (6,000 miles) or 12 months. Includes oil change, filter change, inspection of various components.
Valve Clearance Check:
Every 40,000 km (24,000 miles).
Fluid Specifications
Engine Oil Viscosity:
10W-40
Brake Fluid Type:
DOT 4
Fork Oil Type And Level:
Yamaha No. 10 Suspension Fluid (or equivalent SAE 10W) at 126 mm (4.96 in) level.
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, wheel bearings, swingarm bearings due to mileage and typical use.
Potential Electrical Issues:
Occasional issues with regulator/rectifier or stator due to heat load, though generally reliable.
Exhaust Flange Gaskets:
May require periodic tightening or replacement of exhaust flange gaskets to prevent leaks.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, a division of Yamaha Corporation, known for its musical instruments and audio equipment, but also a major player in motorcycles since the 1950s.
Model Evolution
Introduction Year:
First generation introduced in 2001.
Generation Update 2006:
Significant update in 2006, introducing a new frame, 6-speed gearbox (though this manual covers 5-speed for 2009-2012 models, suggesting a return or specific variant), revised bodywork, and improved engine management. *Correction: The FJR1300 had a 6-speed gearbox introduced for the 2006 model year. The manual referencing 5-speed for 2009-2012 might be an error in the product description or refers to a specific regional variant not commonly documented.*
Generation Update 2009 Onwards:
Continued refinement of the 3rd generation with minor updates to electronics and features for the 2009-2012 period.
Production
Manufacturing Location:
Japan (primarily), assembly may occur in other locations.
🏆 Awards & Recognition
Recognitions
Long Distance Touring Accolades:
Consistently recognized in motorcycle publications for its comfort, performance, and reliability in sport-touring applications.
Ratings
Owner Satisfaction:
Generally high owner satisfaction ratings due to its blend of sportbike handling and touring comfort.
Certifications
Emissions Standards:
Meets prevailing emissions standards for the model years (e.g., Euro 3).
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