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Dacia Duster 2009-2014 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Dacia Model: Duster Generation: First Generation (HS) Applicable Years: 2009, 2010, 2011, 2012, 2013, 2014 Codes Chassis Code: HS 👋 Introduction Market Position Positioning: The...
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Dacia Duster 2009-2014 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Dacia
Model:
Duster
Generation:
First Generation (HS)
Applicable Years:
2009, 2010, 2011, 2012, 2013, 2014
Codes
Chassis Code:
HS
👋 Introduction
Market Position
Positioning:
The Dacia Duster is positioned as an affordable and robust compact SUV, known for its practicality, off-road capability (especially in 4WD variants), and value for money. It appeals to a broad demographic seeking an unpretentious and rugged vehicle.
Competitive Analysis
Competitors:
Competes with vehicles like the Nissan Qashqai (in certain markets), Renault Kadjar (later models, sharing platform elements), Kia Sportage, Hyundai ix35/Tucson, and other budget-friendly SUVs.
Key Features
Manual Benefits:
Empowers owners and independent mechanics with dealer-level repair information, saving money on maintenance and repairs, facilitating informed discussions with technicians, and providing confidence in DIY tasks.
Manual Target Audience:
Suitable for both DIY car owners with basic mechanical aptitude and professional independent auto service technicians.
Manual Features
Content Quality:
Accurate, clear, and concise text, supported by diagrams, illustrations, and wiring schematics, making complex procedures accessible.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Scope:
Comprehensive diagnostics, maintenance, repair, and troubleshooting
Page Count
Estimated Page Count:
Varies significantly based on specific engine and drivetrain configurations, but comprehensive manuals typically exceed 2000 pages.
Manual Type
Type:
Workshop Manual / Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Access Method:
Fast download provided, allowing immediate access to repair information.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine block, cylinder head, pistons, connecting rods, crankshaft, camshafts, timing systems (belt/chain), lubrication system, cooling system, engine overhaul procedures.
Engine Electrical:
Ignition system, starter motor, alternator, battery, engine control unit (ECU), sensors, actuators, wiring diagrams, diagnostic trouble codes (DTCs).
Emission Control:
Exhaust system components, catalytic converter, oxygen sensors, EGR system (if applicable), evaporative emission control system.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, throttle body, fuel lines, high-pressure fuel pump (for diesel).
Clutch System:
Clutch disc, pressure plate, release bearing, clutch master cylinder, clutch slave cylinder, hydraulic lines, clutch pedal assembly.
Manual Transaxle:
Gearbox components, gear shifting mechanisms, synchronizers, bearings, seals, lubrication, removal and installation.
Automatic Transaxle:
Torque converter, planetary gear sets, hydraulic control unit, transmission fluid, valve body, solenoids, removal and installation.
Driveshaft And Axle:
Front driveshafts, rear driveshafts (if 4WD), CV joints, differentials, wheel bearings, hub assemblies.
Suspension System:
MacPherson struts (front), multi-link suspension (rear), control arms, ball joints, bushings, shock absorbers, springs, anti-roll bars.
Steering System:
Power steering pump, steering rack, steering column, tie rods, steering knuckles, alignment specifications.
Restraint System:
Airbag system components (SRS), seat belts, pretensioners, airbag control module.
Brake System:
Front and rear disc brakes, brake calipers, brake pads, brake rotors, brake master cylinder, brake booster, ABS system, parking brake.
Body Interior Exterior:
Body panels, doors, hood, tailgate, bumpers, interior trim, seats, dashboard, glass, seals, weatherstripping, body repair techniques.
Body Electrical:
Lighting system (headlights, taillights, interior lights), power windows, power locks, central locking, wiper system, horn, dashboard instruments, body control module (BCM).
HVAC:
Heating system, ventilation system, air conditioning (AC) system, refrigerant, compressor, condenser, evaporator, blower motor, control panel.
Torque Specifications:
Includes critical torque values for engine components, suspension, brakes, and wheel nuts to ensure proper assembly and safety.
Procedures Included
Maintenance:
Oil changes, filter replacements (oil, air, cabin, fuel), spark plug replacement, coolant flush, brake fluid change, transmission fluid change, belt replacement.
Diagnostics:
Troubleshooting guides for common problems, diagnostic trouble code (DTC) interpretation and clearing, component testing procedures.
Repair:
Engine overhaul, transmission repair, brake caliper replacement, suspension component replacement, electrical component repair, body panel repair.
Installation:
Component installation and replacement procedures, including torque specifications.
Troubleshooting:
Systematic troubleshooting guides for various symptoms, helping to diagnose issues quickly and accurately.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds. Includes detailed diagrams and schematics essential for advanced diagnostics and repairs.
Wiring Schematics:
Detailed wiring diagrams for all vehicle electrical systems, essential for diagnosing and repairing electrical faults.
📊 Manual Specifications
File Format
Compatibility:
All versions of Windows and Mac
Reader Requirement:
Adobe PDF Reader
Print Quality
Printability:
Yes, all pages are printable for use in workshop environments.
Binding Type
Binding:
Digital (PDF) - typically delivered via download or digital media.
Paper Type
Paper Type For Printout:
Not applicable for digital format, but printable on standard paper.
⚙️ Engine Specifications
Primary Engine
Gasoline Options:
1.6L 16V (K4M) producing approximately 105 PS (77 kW) and 148 Nm of torque. Possibly a 1.2L TCe turbocharged engine introduced later in the generation in some markets.
Diesel Options:
1.5L dCi (K9K) available in various power outputs, typically around 85 PS (63 kW) or 109 PS (80 kW), with corresponding torque figures around 200-240 Nm.
Performance
4Wd Availability:
Available with both 2WD (front-wheel drive) and 4WD (four-wheel drive) systems.
Fuel System
Injection Type:
Multi-point fuel injection (MPI) for gasoline engines, Common Rail Direct Injection (CRDi) for diesel engines.
Engine Codes
Common Gasoline Engine Code:
K4M (1.6L 16V)
Common Diesel Engine Code:
K9K (1.5L dCi)
🔧 Transmission
Standard
Manual Transmission:
5-speed manual transmission commonly found on base models and 1.6L engines. 6-speed manual transmission on some higher-output engines and 4WD models.
Optional
Automatic Transmission:
Less common, but some markets may have offered a 4-speed automatic transmission on specific engine variants, particularly the 1.6L gasoline engine.
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD).
📐 Dimensions
Exterior
Length:
Approximately 4,315 mm (169.9 in)
Width:
Approximately 1,822 mm (71.7 in) excluding mirrors
Height:
Approximately 1,625 mm (64.0 in) without roof rails
Wheelbase:
Approximately 2,673 mm (105.2 in)
Weights
Curb Weight:
Varies by engine and drivetrain, typically ranging from 1,200 kg to 1,450 kg (2,646 lbs to 3,197 lbs).
🛡️ Safety Features
Ratings
Euro Ncap Rating:
3 out of 5 stars in Euro NCAP (2011), with adult occupant protection rated at 71%, child occupant protection at 78%, and pedestrian protection at 28%.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP) often standard or optional on higher trims, Emergency Brake Assist (EBA).
Passive Features
Passive Safety Features:
Front airbags for driver and passenger, optional side airbags, seat belt pretensioners, ISOFIX child seat anchors.
💡 Technology Features
Infotainment
Infotainment System:
Base models often featured a simple radio with CD player and AUX input. Higher trims could be equipped with Dacia's MediaNav system, offering touchscreen navigation, Bluetooth connectivity, and USB/AUX ports.
Driver Assistance
Driver Assistance Features:
Limited in early models, primarily focused on ABS and ESP. Later models might have gained features like cruise control.
Connectivity
Connectivity Options:
Bluetooth hands-free calling and audio streaming (on MediaNav or optional head units), USB and AUX inputs.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km (9,300 miles) or 1 year, whichever comes first, for gasoline engines. For diesel engines, it's often 20,000 km (12,400 miles) or 1 year, but always check the manual for specific engine and oil type.
Timing Belt Replacement:
For the 1.6L K4M gasoline engine, timing belt replacement is generally recommended every 90,000 km (56,000 miles) or 6 years. The 1.5L K9K diesel uses a timing chain for some variants, but others use a belt with intervals around 120,000 km (75,000 miles) or 10 years. Consult the manual for the specific engine.
Fluid Specifications
Engine Oil Specification:
For gasoline engines, typically RN0700 or RN0710 compliant 5W-40 or 5W-30 synthetic oil. For diesel engines, RN0720 compliant 5W-30 low-SAPS synthetic oil is common. Always verify with the manual.
Coolant Specification:
Ethylene glycol-based antifreeze with anti-corrosion additives, typically Dacia/Renault Long Life Coolant (Blue or Orange depending on model year), mixed 50/50 with distilled water.
Brake Fluid Specification:
DOT 4 brake fluid.
Known Issues
Common Problems:
Early models sometimes experienced issues with the clutch slave cylinder, potential for rust on the rear wheel arches and sills, and some electrical gremlins. The 1.5 dCi engine is generally robust but can suffer from injector issues if poor quality fuel is used.
📚 Vehicle History
Brand Heritage
Dacia Heritage:
Dacia, a Romanian manufacturer, has a long history dating back to 1966, initially producing Renault vehicles under license. It was acquired by the Renault Group in 1999, leading to a revival and expansion of its product line with more modern and globally appealing vehicles.
Model Evolution
First Generation Introduction:
The Dacia Duster was first unveiled in 2009 and launched in 2010. It was designed to be a rugged, affordable, and versatile compact SUV with a focus on practicality and off-road capability, even in 2WD form. The design was deliberately simple and robust.
Production
Manufacturing Locations:
Primarily manufactured at the Mioveni plant in Romania. It was also produced in other Renault-Nissan Alliance facilities, including Russia (as Nissan Terrano), India (as Renault Duster), and Brazil (as Renault Duster).
🏆 Awards & Recognition
Recognitions
Notable Recognitions:
The Dacia Duster has received numerous awards for its value for money and off-road capability from automotive publications and organizations in various European countries. It is often lauded as a 'best buy' in the SUV segment.
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