Arctic Cat 400-1000 4x4 Atv 2009 Service Repair Manual

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This comprehensive service repair manual covers the 2009 400-1000 4x4 ATV lineup, including a wide range of models such as the TRV 400 (2-up), 500, 550 H1 EFI, TRV 550...

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Taper: Atv

Distributeur:

UGS: 104711

Mots clés: 1000 4x4 2009 400 4x4 500 4x4 650 4x4 700 4x4 Arctic Cat ATV Powersports

Variantes de produits

Description

This comprehensive service repair manual covers the 2009 400-1000 4x4 ATV lineup, including a wide range of models such as the TRV 400 (2-up), 500, 550 H1 EFI, TRV 550 H1 EFI (2-up), 700 H1 EFI, TRV 700 H1 EFI Cruiser (2-up), TRV 1000 H2 EFI Cruiser (2-up), and Thundercat 1000 H2. It encompasses all SE and LE editions, and details variations in automatic and manual transmissions, as well as Fully Independent Rear Suspension (FIS) and Trick (ACT) rear suspension systems. The brand is recognized for its rugged and capable off-road vehicles, and these 2009 models represent a mature iteration of their 4x4 ATV platform, integrating technologies like Electronic Fuel Injection (EFI) and advanced suspension. This manual provides factory-level detail for owners and technicians, facilitating maintenance, repair, and diagnostics. It covers core systems including general information, periodic maintenance, engine, transmission, fuel, lubrication, cooling, electrical, drive, suspension, steering, frame, and controls. Included are complete tear-down and rebuild procedures, troubleshooting guides, diagnostic flowcharts, component replacement instructions, and system adjustments. Routine maintenance tasks, fluid changes, filter replacements, lubrication points, inspections, and detailed torque specifications are all clearly outlined. The manual also features essential wiring diagrams, high-quality images, and part diagrams to ensure comprehensive support for all aspects of vehicle upkeep and repair, offering significant cost savings compared to professional dealership service.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model Line:

400-1000 4x4 ATVs

Model Year:

Product Type:

Service Repair Manual

Product Format:

Digital Download (PDF)

👋 Introduction

Market Position

Target Audience:

Owners of 2009 Arctic Cat 400-1000 4x4 ATVs seeking to perform maintenance, repairs, and diagnostics.

Competitive Analysis

Value Proposition:

Provides factory-level repair and service information, offering significant cost savings compared to professional dealership service.

Key Features

Essential Inclusion:

Wiring diagrams are a critical and often sought-after component of this manual, ensuring comprehensive electrical system support.

📋 Manual Details

Coverage Areas

Covered Models:

Arctic Cat TRV 400 (2-up), Arctic Cat 500, Arctic Cat 550 H1 EFI, Arctic Cat TRV 550 H1 EFI (2-up), Arctic Cat 700 H1 EFI, Arctic Cat TRV 700 H1 EFI Cruiser (2-up), Arctic Cat TRV 1000 H2 EFI Cruiser (2-up), Arctic Cat Thundercat 1000 H2

Variations Covered:

All SE and LE editions, automatic and manual transmissions, FIS (Fully Independent Rear Suspension), ACT (Arctic Cat Trick) rear suspension

Page Count

Estimated Page Count:

Comprehensive (exact page count not specified, but implies full factory documentation)

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Core Systems:

General Information/Specifications, Periodic Maintenance, Engine, Transmission, Fuel System, Lubrication System, Cooling System, Electrical System, Drive System, Suspension, Steering System, Frame, Controls, Indicators

Body And Chassis:

Includes details on frame, plastics, seat, handlebars, and body panels.

Cooling System:

Radiator, fan, coolant hoses, thermostat, and their servicing.

Fuel System:

Fuel pump, fuel filter, fuel lines, and carburetor/injector servicing.

Lubrication System:

Oil pump, oil filter, oil passages, and lubrication schedules.

Drive System:

CVT system (Drive clutch, driven clutch, drive belt), final drive, front differential, and 4WD engagement mechanism.

Suspension:

Front A-arms, shocks, rear suspension linkage, swingarm, and shock absorber servicing.

Steering:

Handlebars, tie rods, steering knuckles, steering rack/box, and related components.

Brakes:

Hydraulic brake lines, master cylinders, calipers, brake pads, rotors, and bleeding procedures.

Procedures Included

Repair Procedures:

Complete tear down and rebuild, troubleshooting, diagnostics, component replacement, system adjustments

Maintenance Procedures:

Routine maintenance tasks, fluid changes, filter replacements, lubrication points, inspections

Engine Rebuild:

Detailed steps for engine disassembly, inspection, parts replacement, and reassembly.

Transmission Repair:

Procedures for transmission disassembly, gear inspection, seal replacement, and reassembly.

Electrical Diagnostics:

Troubleshooting of starter, alternator, battery, lighting, ignition, and EFI system faults using wiring diagrams.

Suspension Alignment:

Information on checking and adjusting wheel alignment and suspension geometry.

Wheel Bearing Replacement:

Step-by-step guides for removing and installing wheel bearings.

Technical Depth

Depth Of Coverage:

Factory-level detail, suitable for DIY enthusiasts and experienced mechanics, including torque specifications and wiring diagrams

Diagnostic Tools:

While not listing specific tools, the manual's detail implies the need for standard mechanic's tools and potentially specialized diagnostic equipment for EFI models.

📊 Manual Specifications

File Format

Searchability:

Likely searchable text (typical for factory PDF manuals)

Print Quality

Image Clarity:

High quality, includes pictures and part diagrams

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Types Covered:

Varies by model, including typically 400cc, 500cc, 550cc H1 EFI, 700cc H1 EFI, and 1000cc H2 EFI (specific configurations may vary).

Engine Family:

H1 and H2 single-cylinder or V-twin, liquid-cooled, 4-stroke OHV/SOHC engines.

Performance

Torque Specifications:

Detailed torque specifications for all engine components are included.

Horsepower Range:

Typically ranges from approximately 25 HP (400cc) to over 65 HP (1000cc).

Fuel System

Fuel Injection:

EFI (Electronic Fuel Injection) systems for 550, 700, and 1000 models are covered.

Carburetor Models:

Carbureted models (likely for 400/500 variants) will have specific jetting and adjustment information.

🔧 Transmission

Standard

Transmission Types:

Automatic and Manual transmission variants are covered across the model range.

Features

Drive Modes:

Manuals will detail operation and maintenance of 2WD/4WD engagement systems.

Optional

Gear Reduction:

Covers low range gear reduction for enhanced towing and crawling capability.

📐 Dimensions

Exterior

Suspension Types:

FIS (Fully Independent Rear Suspension) and ACT (Arctic Cat Trick) rear suspension systems are detailed.

Tire Sizes:

Typical front tires: 25x8-12, Rear tires: 25x10-12 or 25x11-12; manual will confirm specific sizes.

Weights

Dry Weight Range:

Range from approximately 600 lbs (400cc) to over 700 lbs (1000cc), specific details covered in manual.

Towing Capacity:

Generally rated for 1050 lbs (476 kg) or higher, specific details in manual.

Payload Capacity:

Typically around 200-300 lbs on racks, specific details in manual.

🛡️ Safety Features

Ratings

Safety Features:

Manual will cover safety precautions, operational guidelines, and maintenance of braking and lighting systems.

Active Features

Braking System:

Hydraulic disc brakes front and rear; manual covers their maintenance and repair.

💡 Technology Features

Infotainment

Display Features:

Covers the instrument cluster functions, indicator lights, and basic electronic systems.

Instrument Cluster:

Details on speedometer, odometer, fuel gauge, 4WD indicator, and other dashboard indicators.

Driver Assistance

Efi System:

Detailed information on the operation and maintenance of the Electronic Fuel Injection (EFI) system for relevant models.

Connectivity

Electrical System Diagnostics:

Comprehensive coverage of the electrical system, including starter, battery, charging system, lighting, and ignition, aided by included wiring diagrams.

🔧 Maintenance

Service Intervals

Routine Maintenance:

Detailed service intervals for oil changes, filter replacements, spark plugs, valve adjustments, and drive system lubrication will be provided.

Drive Belt Inspection:

Recommended intervals for inspecting and replacing the CVT drive belt.

Fluid Specifications

Engine Oil Type:

Manual specifies required API service classification and viscosity grade for engine oil (e.g., SAE 5W-50 Synthetic or similar).

Coolant Type:

Details on the appropriate coolant mixture and type (e.g., ethylene glycol-based antifreeze) will be included.

Gear Oil Specifications:

Specifications for front and rear differential, and transmission gear oils (e.g., GL-4 or GL-5 rated lubricants).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid specifications.

Known Issues

Common Wear Items:

Manual likely addresses common wear items such as brake pads, drive belts, CV joint boots, and wheel bearings.

Cv Joint Wear:

Guidance on inspecting CV joints for wear and proper lubrication.

Troubleshooting

Diagnostic Flowcharts:

Includes systematic troubleshooting guides for common operational problems and error codes.

📚 Vehicle History

Brand Heritage

Arctic Cat Atv Legacy:

Arctic Cat has a long history in powersports, known for their rugged and capable off-road vehicles.

Model Evolution

2009 Model Significance:

The 2009 models represent a mature iteration of Arctic Cat's 4x4 ATV platform, incorporating key technologies like EFI and advanced suspension.

Production

Manufacturing Location:

Typically manufactured in Thief River Falls, Minnesota, USA.

🏆 Awards & Recognition

Recognitions

Industry Standing:

While specific awards for the 2009 models aren't listed, Arctic Cat ATVs generally receive positive reviews for their performance and utility in their respective categories.