ARCTIC CAT 2009 Service Repair Shop Manual 400 TRV 500 Automatic 550 H1 550 H1 TRV 700H1 700 H1 CRUISER THUNDERCAT 1000 H2 CRUISER

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The 2009 ATV lineup offered a diverse range of utility and recreation vehicles, from the capable 400 TRV and 500 Automatic to the powerful 550 H1, 700H1, and the high-performance...

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Taper: Atv

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UGS: 88790

Mots clés: 1000 H2 CRUISER 1000 Series 2009 400 TRV 500 Automatic 550 H1 550 H1 TRV 700 H1 700 H1 CRUISER Arctic Cat ATV Powersports THUNDERCAT

Variantes de produits

Description

The 2009 ATV lineup offered a diverse range of utility and recreation vehicles, from the capable 400 TRV and 500 Automatic to the powerful 550 H1, 700H1, and the high-performance Thundercat 1000 H2 Cruiser. Arctic Cat has a long-standing legacy in powersports, known for robust engineering and performance capabilities. These ATVs are designed to handle various terrains and tasks, from trail riding and exploration to demanding utility work, competing effectively in the utility and performance ATV segments. This comprehensive service repair shop manual provides essential information for the maintenance, diagnosis, and repair of your 2009 ATV. It covers a wide array of topics including engine overhaul, transmission service, electrical systems, suspension, brakes, and steering. Detailed procedures for routine maintenance, troubleshooting common issues, and specific repair instructions for all major components are included, making it an indispensable resource for owners and technicians alike to ensure optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

Year:

Codes

Product Identifier:

2009 Arctic Cat Service Repair Shop Manual

👋 Introduction

Market Position

Segment:

Utility and Recreation All-Terrain Vehicles (ATVs)

Competitive Analysis

Competitors:

Competes with models from Polaris, Can-Am, Yamaha, Suzuki, and Kawasaki in the utility and performance ATV segments.

Key Features

Vehicle Range:

The 2009 Arctic Cat lineup offered a diverse range of ATVs, from the mid-size 400 to the powerful 1000cc Thundercat, catering to various rider needs, including utility work, trail riding, and high-performance exploration.

Manual Purpose

Purpose:

Essential resource for owners, technicians, and DIY enthusiasts to maintain, diagnose, and repair their Arctic Cat ATVs.

📋 Manual Details

Coverage Areas

Covered Models:

400 TRV, 500 Automatic, 500 Manual, 550 H1, 550 H1 TRV, 700H1, 700 H1 Cruiser, Thundercat 1000 H2 Cruiser

Page Count

Estimated Pages:

Extensive (typical for a full service manual covering multiple models)

Manual Type

Type:

Service Repair Shop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Engine overhaul, diagnostics, fuel system, lubrication, cooling system, ignition system, exhaust system, emissions controls.

Transmission:

Automatic transmission service, manual transmission service, final drive, differential, drive shafts, CV joints, clutch operation.

Electrical:

Wiring diagrams, starter, alternator, battery, lighting system, ignition system components, diagnostic trouble codes (DTCs), sensor testing.

Suspension:

Front and rear suspension systems, shock absorbers, springs, control arms, bushings, wheel bearings, alignment specifications.

Brakes:

Hydraulic brake system, disc brakes, brake pads, rotors, calipers, brake lines, master cylinder, bleeding procedures, parking brake.

Steering:

Steering column, tie rods, steering rack, power steering system (if applicable), universal joints, steering knuckle.

Bodywork:

Body panels, fenders, bumpers, seats, racks, plastics, trim pieces, frame integrity, VIN location.

Controls:

Throttle controls, brake levers, shifter mechanisms, handlebar controls, foot controls.

Wheels Tires:

Tire sizes, inflation pressures, wheel types, lug nut torque specifications, bolt patterns.

Procedures Included

Maintenance:

Routine maintenance schedules, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush, lubrication points.

Troubleshooting:

Diagnostic procedures for common starting issues, running problems, electrical faults, braking system malfunctions, suspension noise.

Repair:

Step-by-step repair instructions for all major components, including engine rebuilds, transmission overhauls, suspension replacement, electrical component repair.

Installation:

Procedures for installing genuine Arctic Cat accessories or common aftermarket upgrades.

Specifications:

Torque specifications for critical fasteners, engine clearances, valve adjustments, fluid capacities, electrical resistance values.

Technical Depth

Depth:

Comprehensive, covering all aspects from basic rider maintenance to full engine and transmission overhauls. Includes diagnostic procedures, component testing, and detailed repair instructions.

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Likely searchable, common for professional PDF manuals.

Print Quality

Quality:

Professional, designed for clarity of diagrams and text.

Binding Type

Binding:

N/A (Digital PDF Download)

Paper Type

Paper:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Primary Engine

400 H1:

375cc SOHC, liquid-cooled, single-cylinder engine.

500 Automatic:

443cc SOHC, liquid-cooled, single-cylinder engine (often referred to as the 500 H1 engine).

550 H1:

548cc SOHC, liquid-cooled, single-cylinder engine.

700 H1:

695cc SOHC, liquid-cooled, single-cylinder engine.

1000 H2:

951cc SOHC V-Twin, liquid-cooled engine.

Performance

Horsepower Torque:

Specific horsepower and torque figures vary by engine displacement. The manual will provide these detailed specifications.

Fuel System

Fuel Delivery:

Fuel injection (EFI) for most models, some earlier models or specific variants might have carburetors. The manual details the specific system for each model.

🔧 Transmission

Standard

Transmission Type:

CVT (Continuously Variable Transmission) with engine braking, High/Low range, Reverse.

Optional

Transmission Variants:

While CVT is standard, the manual covers variations in the CVT system and clutching specific to each model (e.g., 500 Automatic vs. 500 Manual designation likely refers to clutch engagement/shifting on older models or variants).

Features

Drivetrain:

2WD/4WD selectable with front differential lock (on select models), independent rear suspension (IRS) and often front double A-arm with independent suspension.

📐 Dimensions

Exterior

Overall Length:

Varies by model; refer to specific model sections within the manual for precise dimensions.

Weights

Dry Weight:

Varies significantly by model. The manual will provide dry weight, curb weight, and GVWR for each variant.

Towing Capacity:

Typically rated for towing up to 1,050 lbs (476 kg) for many Arctic Cat models of this era, consult manual for exact figures.

Rack Capacity:

Front and rear rack capacities specified for each model, crucial for utility use.

🛡️ Safety Features

Ratings

Safety Standards:

Compliant with ANSI standards for ATVs (American National Standards Institute). Manual provides safety guidelines and warnings.

Active Features

Braking System:

Hydraulic disc brakes on all wheels for most models, providing robust stopping power. Manual details brake system maintenance and bleeding.

Passive Features

Ergonomics:

Designed with rider ergonomics in mind for control and comfort. Manual will cover control lever adjustments and seating position.

💡 Technology Features

Infotainment

Display Gauges:

Digital instrument cluster with speedometer, odometer, trip meter, fuel gauge, 4WD indicator, and various warning lights. Manual explains gauge functions and diagnostic indicators.

Driver Assistance

Engine Management:

Electronic Fuel Injection (EFI) systems on most models provide optimized fuel delivery and performance, managed by an ECU. Manual covers EFI diagnostics.

Connectivity

Accessories:

While not advanced consumer electronics, the manual may cover wiring provisions for common accessories like winches, auxiliary lighting, and charging ports.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 100 hours or annually. Manual will provide exact intervals for engine oil and transmission/final drive oil.

Air Filter Service:

Recommended inspection/cleaning every 20-40 operating hours, replacement as needed. Crucial for engine longevity.

Spark Plug Replacement:

Typically every 1,000 to 2,000 hours or as per wear indicators. Manual will specify correct spark plug type and gap.

Fluid Specifications

Engine Oil:

API SG/SH/SJ or SAE 0W-40, 5W-30, or 10W-40 (depending on temperature). Manual will specify exact Arctic Cat recommended oil and capacity.

Coolant:

Ethylene glycol-based antifreeze. Manual will specify type and mixture ratio (e.g., 50/50) and capacity.

Brake Fluid:

DOT 3 or DOT 4 brake fluid. Manual will specify exact type and procedure for bleeding.

Transmission Fluid:

Specific ATV transmission fluid or SAE 80W-90 gear oil for some differentials. Manual will detail specific fluid requirements and capacities.

Known Issues

Common Wear Items:

Front-end bushings, tie rod ends, wheel bearings, and brake pads are common wear items on ATVs due to operating conditions. The manual will guide on inspection and replacement.

Cv Boots:

CV joint boots are susceptible to damage, requiring regular inspection and timely replacement to prevent joint failure. Manual details replacement procedures.

Maintenance Tips

Cleaning Lubrication:

Regular cleaning and lubrication of pivot points, linkages, and suspension components are essential for optimal performance and longevity, detailed in the manual.

📚 Vehicle History

Brand Heritage

Arctic Cat Legacy:

Arctic Cat has a long-standing history in powersports, originating with snowmobiles and expanding into ATVs, known for their robust engineering and performance capabilities.

Model Evolution

2009 Lineup:

The 2009 model year represented a mature stage for Arctic Cat's ATV development, featuring their H1 and H2 engine platforms and the popular TRV (True Two-Rider) models.

Production

Manufacturing:

Arctic Cat ATVs are typically manufactured in Thief River Falls, Minnesota, USA.

🏆 Awards & Recognition

Recognitions

Industry Reputation:

Arctic Cat ATVs are generally well-regarded for their power, suspension, and utility features within the powersports community. Specific awards for individual 2009 models are not widely documented but reflect the brand's strong market presence.