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Arctic Cat 550 H1 TRV 2009 Workshop Repair Service Manual

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This manual covers the 2009 550 H1 TRV, an All-Terrain Vehicle designed for utility and recreational purposes. Featuring a robust H1 V-twin engine and the TRV designation indicating its 2-up...
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Taper: Atv
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Arctic Cat 550 H1 TRV 2009 Workshop Repair Service ManualArctic Cat 550 H1 TRV 2009 Workshop Repair Service ManualArctic Cat 550 H1 TRV 2009 Workshop Repair Service ManualArctic Cat 550 H1 TRV 2009 Workshop Repair Service Manual
This manual covers the 2009 550 H1 TRV, an All-Terrain Vehicle designed for utility and recreational purposes. Featuring a robust H1 V-twin engine and the TRV designation indicating its 2-up seating capability, this ATV is engineered for outdoor enthusiasts, hunters, and farmers. Its robust build and selectable 2WD/4WD system with front differential lock provide excellent traction and control in varied terrains, making it a versatile and capable machine for demanding tasks and adventurous outings. This comprehensive workshop service manual provides detailed procedures for the maintenance, troubleshooting, and repair of the 2009 550 H1 TRV. It covers all major vehicle systems, including engine mechanicals, fuel, cooling, transmission, drivetrain, suspension, steering, braking, and electrical systems. The manual includes routine maintenance schedules, diagnostic guides, component overhaul instructions, and specific torque specifications, making it an essential resource for owners and technicians seeking to ensure optimal performance and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
550 H1 TRV
Year:
2009
Vehicle Type:
ATV (All-Terrain Vehicle)
Trim:
TRV (Touring Ready Vehicle)
Codes
Engine Code:
H1
👋 Introduction
Market Position
Segment:
Utility/Recreational ATV
Target Audience:
Outdoor enthusiasts, hunters, farmers, and recreational riders seeking a versatile and capable ATV.
Competitive Analysis
Competitors:
Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly, Kawasaki Brute Force.
Key Features Vehicle
Turret Design:
TRV designation indicates a 2-up seating capability, allowing for a passenger.
Engine Type:
The 'H1' designation signifies Arctic Cat's proprietary liquid-cooled, SOHC V-twin engine.
Key Features Manual
Value Proposition:
Provides essential information for maintaining, troubleshooting, and repairing the 2009 Arctic Cat 550 H1 TRV, saving time and money on service.
Comprehensiveness:
Offers a complete reference for all mechanical and electrical aspects, mirroring factory service manuals.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete workshop and service procedures for the 2009 Arctic Cat 550 H1 TRV.
Secondary Coverage:
Troubleshooting, diagnostics, maintenance, repair, and overhaul of all major vehicle systems.
Page Count
Estimated Page Count:
Refer to specific manual file for exact page count; typically 300-500+ pages for comprehensive workshop manuals.
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, component testing, torque specifications, and overhaul procedures for the H1 engine.
Engine Fuel System:
Fuel injection system (EFI) components, fuel pump, injectors, fuel lines, fuel filter, and associated diagnostics.
Engine Cooling System:
Radiator, coolant, fan, water pump, thermostat, and all related hoses and connections.
Transmission Drive Train:
CVT (Continuously Variable Transmission) inspection, belt replacement, clutch maintenance, gearbox, and differential servicing.
Suspension:
Front and rear suspension components, A-arms, shocks, springs, bushings, and alignment procedures.
Steering:
Steering column, tie rods, ball joints, steering rack, and power steering system (if applicable).
Braking System:
Hydraulic brake system, calipers, brake pads, rotors, brake lines, master cylinder, and bleeding procedures.
Electrical System:
Battery, charging system (stator, rectifier/regulator), starter motor, ignition system, lighting, and accessory circuits.
Electronics And Diagnostics:
ECU (Engine Control Unit) functions, sensor diagnostics, diagnostic trouble codes (DTCs), and basic electrical troubleshooting using wiring diagrams.
Chassis And Frame:
Frame inspection, welds, and general chassis integrity.
Body And Plastics:
Removal and installation of body panels, fenders, racks, seat, and cosmetic components.
Procedures Included
Routine Maintenance:
Oil change intervals, filter replacements, lubrication points, air filter cleaning/replacement, spark plug replacement, and general inspections.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides.
Component Overhaul:
Detailed instructions for the complete disassembly, inspection, repair, and reassembly of major components.
Part Replacement:
Step-by-step guides for replacing wear items, failed components, and optional accessories.
Electrical Diagnostics:
Use of multimeters, continuity testing, voltage checks, and interpretation of wiring diagrams for electrical fault finding.
Torque Specifications:
Precise torque values for all critical fasteners and bolts to ensure correct assembly and prevent damage.
Technical Depth
Depth Level:
Comprehensive workshop level, suitable for professional technicians and advanced DIY mechanics.
Diagnostic Tools:
Guidance on using diagnostic tools and interpreting sensor data where applicable.
Schematics:
Detailed electrical wiring diagrams and system schematics.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Typically contains searchable text for quick information retrieval.
Print Quality
Resolution:
High-resolution scans/digital native files for clear text and diagrams.
Scalability:
Vector-based diagrams and sharp text ensure clarity when zoomed or printed.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Arctic Cat
Engine Type:
V-twin, 4-stroke, liquid-cooled, SOHC (Single Overhead Cam)
Displacement:
546cc
Bore X Stroke:
Refer to manual for exact dimensions; typically around 75mm x 63mm.
Performance
Horsepower Est:
Approximately 35-40 HP (Actual figures can vary based on specific tuning and conditions; refer to manual for definitive spec).
Torque Est:
Refer to manual for specific torque output; optimized for low-end grunt.
Fuel System
Induction:
Electronic Fuel Injection (EFI) by Delphi.
Fuel Type:
Unleaded gasoline (87 octane or higher recommended).
Ignition
System:
Electronic ignition with CDI (Capacitor Discharge Ignition).
Lubrication
System:
Forced lubrication with wet sump.
Engine Oil
Capacity:
Refer to manual for exact capacity; typically around 2.5 quarts (2.4 liters) with filter change.
Specification:
API SG/SH/SJ or higher, SAE 10W-40 or 20W-50 depending on temperature. Refer to manual for precise specification.
🔧 Transmission
Standard
Type:
Automatic CVTech Trailbloc CVT with engine braking.
Optional
Optional Transmission:
N/A (CVT is standard)
Features
Drive Modes:
2WD/4WD selectable with front differential lock.
Gear Selection:
High, Low, Neutral, Reverse, Park.
Fluid Type
Fluid Specification:
CVT Transmission Fluid (Arctic Cat branded or equivalent).
Fluid Capacity
Fluid Capacity:
Refer to manual for exact capacity; typically around 0.5 quarts (0.47 liters).
📐 Dimensions
Exterior
Overall Length:
Approx. 85.7 inches (2177 mm)
Overall Width:
Approx. 46.5 inches (1181 mm)
Overall Height:
Approx. 49.5 inches (1257 mm)
Wheelbase:
Approx. 50 inches (1270 mm)
Ground Clearance:
Approx. 11 inches (279 mm)
Cargo
Front Rack Capacity:
Approx. 100 lbs (45 kg)
Rear Rack Capacity:
Approx. 200 lbs (90 kg)
Weights
Dry Weight:
Approx. 680 lbs (308 kg)
Gvw:
Refer to manual for Gross Vehicle Weight; typically exceeds dry weight significantly.
Towing Capacity
Towing Capacity:
Approx. 1050 lbs (476 kg)
Tongue Weight Capacity:
Refer to manual; typically a percentage of towing capacity.
🛡️ Safety Features
Ratings
Safety Ratings:
ATVs are not subject to the same federal safety regulations as cars and trucks; manufacturer self-certification applies.
Active Features
Braking System:
Hydraulic disc brakes (front and rear) with parking brake mechanism.
Engine Braking:
CVT provides automatic engine braking on deceleration.
4Wd System:
Switchable 2WD/4WD with front differential lock for enhanced traction.
Passive Features
Lighting:
Dual halogen headlights, taillight, and brake light for visibility.
Tires:
Aggressively treaded all-terrain tires for grip.
Seat And Handlebars:
Ergonomically designed seat and handlebars for rider control and comfort.
💡 Technology Features
Infotainment
Infotainment System:
Basic; primarily focused on essential vehicle functions. No complex infotainment or touchscreen systems typical of modern vehicles.
Driver Assistance
Assistance Features:
Engine braking via CVT, selectable 4WD with differential lock for improved traction and control.
Connectivity
Connectivity Features:
N/A; designed for rugged outdoor use, not integrated connectivity.
Instrumentation
Gauge Cluster:
Digital/analog combination gauge cluster including speedometer, tachometer, odometer, trip meter, fuel gauge, and indicator lights (e.g., 4WD, engine check).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 6 months, whichever comes first (refer to manual for exact interval).
Air Filter Cleaning:
Every 50 hours or as needed based on operating conditions (dusty environments require more frequent checks).
Spark Plug Replacement:
Refer to manual; typically every 100-200 hours or annually.
Cvt Belt Inspection:
Every 100 hours or annually. Replacement based on wear.
Brake Fluid Flush:
Refer to manual; typically every 2 years or as per inspection.
Fluid Specifications
Engine Oil Spec:
API SG/SH/SJ or higher, SAE 10W-40 or 20W-50 depending on ambient temperature. Refer to manual for precise specification.
Coolant Spec:
Ethylene glycol-based antifreeze (50/50 mix with distilled water) for freeze and corrosion protection.
Brake Fluid Spec:
DOT 3 or DOT 4 hydraulic brake fluid.
Differential Fluid Spec:
Refer to manual for front and rear differential fluid type and viscosity; typically gear oil.
Known Issues
Common Wear Items:
CVT belt, bushings, ball joints, tie rod ends, wheel bearings, brake pads.
Potential Electrical Issues:
Rectifier/regulator failures, stator issues, or starter solenoid problems can occur with age and use; documented in the manual.
Engine Performance Tips:
Maintaining clean air filter, correct spark plug gap, and clean fuel system are critical for optimal H1 engine performance.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Arctic Cat, Inc. is an American company with a long history in snowmobiles and ATVs, founded in 1960.
Model Evolution
550 H1 Trv Lineage:
Part of Arctic Cat's evolution of utility ATVs, featuring their H1 engine platform and the TRV 2-up seating configuration.
2009 Model Year Context:
The 2009 model year represented a mature iteration of the 550 platform, building on previous years' designs and refinements.
Production
Manufacturing Location:
Typically manufactured in Thief River Falls, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Arctic Cat ATVs have historically received positive reviews in the utility and recreational ATV market for their performance and capability.
Ratings
Consumer Ratings:
Generally well-regarded by owners for their durability and off-road performance, though specific ratings vary by reviewer.
Certifications
Emissions Certification:
Compliant with applicable emissions standards for its model year and region of sale. Details can be found in the manual or on vehicle VIN plate.
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