Arctic cat thundercat 2009 400 TRV 500 550 700 1000 Service Repair Manual

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Mots clés: 1000 2009 400 500 550 550 Series 700 Arctic Cat ATV Powersports Thundercat TRV

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Description

The Arctic Cat Thundercat TRV, produced in 2009, represents a versatile and capable all-terrain vehicle designed for demanding off-road use. This two-up model, available with engine displacements ranging from 400cc to 1000cc, offers a blend of power and utility suitable for enthusiasts, hunters, farmers, and ranchers. Engineered for reliability and performance across diverse terrains, the Thundercat TRV features independent suspension systems, selectable 4WD, and robust rack capacities, positioning it as a strong competitor in the utility ATV market. Its design emphasizes durability and the ability to handle both work and recreational activities. This comprehensive service and repair manual provides detailed guidance for maintaining and servicing the Arctic Cat Thundercat TRV 400, 500, 550, 700, and 1000 models from the 2009 model year. It covers essential maintenance procedures, in-depth troubleshooting guides, and complete repair and rebuild instructions for all major mechanical and electrical systems, including the engine, drivetrain, electrical system, chassis, and suspension. Additionally, the manual includes critical technical specifications, safety guidelines, and system operation explanations, empowering owners and technicians to ensure optimal performance, longevity, and safe operation of their vehicles.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

Thundercat TRV

Year:

Sub Model:

400, 500, 550, 700, 1000

Generation

Generation Identifier:

Arctic Cat TRV Generation 2

Codes

Chassis Code:

Not specified in product data, typically varies by specific TRV model (e.g., 3409-030 series for 2009 models)

Engine Code:

Varies by sub-model (e.g., 400cc SOHC, 500cc SOHC, 550cc EFI, 700cc EFI, 1000cc V-Twin)

👋 Introduction

Market Position

Vehicle Category:

All-Terrain Vehicle (ATV), Utility-Focused

Target Audience:

Off-road enthusiasts, hunters, farmers, ranchers, and individuals requiring a rugged and capable utility vehicle for diverse terrains and tasks.

Competitive Analysis

Competitors 2009:

Polaris Sportsman series, Can-Am Outlander series, Yamaha Grizzly series, Kawasaki Brute Force series.

Key Features

Vehicle Type:

Two-Up (TRV designation indicates ability to carry a passenger) ATV

Powertrain Variety:

Offers a range of engine displacements (400cc to 1000cc) to cater to different power and performance needs.

Manual Benefit:

Empowers owners and technicians with the knowledge to perform diagnostics, maintenance, and repairs, reducing reliance on costly dealership services.

📋 Manual Details

Coverage Areas

Covered Models:

Arctic Cat Thundercat TRV 400, 500, 550, 700, 1000 (2009 Model Year)

Page Count

Estimated Page Count:

Estimated 800-1200 pages (typical for comprehensive service manuals covering multiple engine sizes within a model line)

Manual Type

Manual Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (Downloadable PDF)

📖 Manual Coverage

Systems Covered

Engine And Drivetrain:

Engine basics, troubleshooting, disassembly, assembly, inspection, repair of internal engine components (pistons, rings, valves, camshafts, crankshafts), cylinder heads, cooling system, lubrication system, fuel injection/carburetion systems, ignition system, exhaust system, transmission (CVT, gearboxes), clutch systems (primary and secondary), driveshafts, differentials, and final drives.

Electrical System:

Charging system (stator, regulator/rectifier, battery), starting system (starter motor, solenoid, starter relay), lighting system (headlights, taillights, brake lights, auxiliary lights), ignition system components, sensors, actuators, EFI control module (ECU), wiring diagrams, troubleshooting electrical faults, instrument cluster, switches, and accessory wiring.

Chassis And Suspension:

Frame inspection and repair, front suspension (A-arms, ball joints, tie rods, bushings, shocks/struts), rear suspension (swingarm, linkage, shocks/struts), steering system (handlebars, steering shaft, tie rods, rack and pinion or steering box), wheel bearings, brake system (master cylinders, calipers, pads, rotors, lines, bleeding procedures), and tire/wheel specifications.

Body And Interior:

Body panel removal and installation, plastic component repairs, seat removal, handlebar assembly, front and rear rack systems, fender installation, heating system (if applicable), ventilation system, air conditioning system (if applicable), lighting controls, switchgear, and basic interior component access.

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, spark plug replacement, air filter cleaning/replacement, coolant checks and replacement, brake fluid checks and bleeding, differential fluid changes, battery maintenance, chain/belt inspection and adjustment (if applicable), and general lubrication.

Troubleshooting Guides:

Systematic diagnostic procedures for common and uncommon issues across all covered systems, including engine performance problems, starting failures, electrical gremlins, braking issues, and suspension noise/performance problems.

Repair And Rebuild:

Detailed step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly of all major mechanical and electrical systems.

Technical Specifications:

Torque specifications for fasteners, engine timing settings, valve clearances, fluid capacities and types, electrical system voltages, component dimensions, and diagnostic parameter ranges.

Technical Depth

Depth Of Coverage:

Comprehensive coverage from basic scheduled maintenance and fluid changes to in-depth troubleshooting, component replacement, and complete engine and transmission rebuilds. Includes diagnostic flowcharts and detailed explanations of system operation.

📊 Manual Specifications

File Format

File Format Details:

Adobe Acrobat (PDF). Searchable text, allowing for quick keyword searches. High-resolution images and diagrams for clarity.

Print Quality

Printability:

Designed for high-quality printing of individual sections or the entire manual. Clear, legible text and sharp, detailed diagrams.

Binding Type

Binding Type:

Digital (N/A for printed format)

Paper Type

Paper Type:

Digital (N/A for printed format)

⚙️ Engine Specifications

Primary Engine

Engine Options 2009:

400cc SOHC, 500cc SOHC, 550cc EFI, 700cc EFI, 1000cc V-Twin EFI

Engine Type General:

Liquid-cooled, four-stroke, multi-cylinder (parallel-twin for 1000cc, single-cylinder for others)

Performance

Horsepower Range:

Estimated 25-60+ hp (Varies significantly by engine displacement)

Torque Range:

Estimated 25-55+ lb-ft (Varies significantly by engine displacement)

Fuel System

Fuel Delivery System:

Carbureted (likely for 400/500 models) or Electronic Fuel Injection (EFI) (likely for 550/700/1000 models).

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Transmission Type:

Automatic Continuously Variable Transmission (CVT) with High/Low range and Reverse.

Optional

Optional Transmission:

N/A (CVT is standard for this model line)

Features

Clutch System:

Arctic Cat's own automatic clutch system (primary and secondary sheaves).

Drive System:

2WD/4WD selectable with front differential lock (often electronically activated).

📐 Dimensions

Exterior

Length:

Approximately 83-85 inches (Varies slightly by model variant)

Width:

Approximately 46-48 inches

Height:

Approximately 48-50 inches

Wheelbase:

Approximately 50-52 inches

Weights

Dry Weight:

Approximately 600-750 lbs (Varies significantly by engine size and configuration)

Towing Capacity:

Typically around 1000-1500 lbs

Rack Capacity Front:

Typically around 100 lbs

Rack Capacity Rear:

Typically around 200 lbs

🛡️ Safety Features

Ratings

Atv Safety Standards:

Conforms to ANSI/SVIA standards for ATVs.

Active Features

Braking System:

Hydraulic disc brakes (front and rear), often with a single lever operating all three wheels or separate front/rear controls, and a parking brake.

Suspension Stability:

Independent front and rear suspension designed for stability and comfort over varied terrain.

Tire Type:

All-terrain tires with aggressive tread patterns for traction.

Passive Features

Roll Over Protection:

No integrated roll cage; rider is exposed. Emphasis on proper ATV operation and safety gear.

Passenger Restraints:

Rear passenger seat with grab handles, but no seatbelts or integrated passenger safety restraints.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital display with speedometer, odometer, trip meter, fuel gauge, 4WD indicator, high/low gear indicator, and warning lights.

Driver Assistance

Throttle Control:

Standard thumb throttle.

Selectable 4Wd:

Electronically assisted 2WD/4WD engagement and often front differential lock.

Connectivity

Accessory Power:

Typically includes a DC power outlet for charging accessories.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 100 hours or annually (whichever comes first), under normal use. Severe use may require more frequent changes.

Air Filter Service:

Check every 20 hours, clean/replace every 100 hours or as needed based on operating conditions.

Spark Plug Replacement:

Inspect every 100 hours, replace as needed. Specific plug types depend on engine model.

Coolant Check Interval:

Check coolant level weekly or every 10 hours of operation. Flush and replace every 2 years or 200 hours.

Fluid Specifications

Engine Oil Type:

Typically SAE 5W-50 or 10W-40 synthetic ATV-specific oil. Refer to manual for exact viscosity based on temperature range.

Engine Oil Capacity:

Varies by engine size, typically 2.0 - 3.0 quarts (1.9 - 2.8 liters).

Transmission Fluid Type:

API GL-4, SAE 80W-90 hypoid gear oil for gearboxes; CVT drive/driven clutch lubrication may require specific greases.

Coolant Type:

Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.

Brake Fluid Type:

DOT 4 Hydraulic Brake Fluid.

Known Issues

Common Wear Items:

CVT belt wear, wheel bearings, suspension bushings, ball joints, tie rod ends, brake pads.

Potential Efi Issues:

TPS sensor issues, clogged fuel injectors (on EFI models), fuel pump problems, and sensor failures can lead to performance issues.

Electrical Faults:

Corrosion in connectors, stator failures, and regulator/rectifier issues can impact charging and starting systems.

📚 Vehicle History

Brand Heritage

Arctic Cat Legacy:

Arctic Cat has a long history in powersports, beginning with snowmobiles in the early 1960s, and later expanding into ATVs and UTVs.

Model Evolution

Thundercat Lineage:

The Thundercat name has been associated with Arctic Cat's high-performance ATVs. The TRV designation signifies the two-up capability, making it a versatile utility and recreational model.

Production

Manufacturing Location:

Primarily manufactured by Arctic Cat Inc. (now part of Textron Off Road), historically in Thief River Falls, Minnesota, USA.

Key Innovations 2009:

Continued refinement of their EFI systems and suspension designs for improved performance and reliability.

🏆 Awards & Recognition

Recognitions

Atv Industry Awards:

Arctic Cat models have historically received positive reviews for their utility and performance in off-road publications. Specific awards for the 2009 Thundercat TRV models are not detailed in the product information but reflect a strong contender in the utility ATV segment.