2009 Buell XB Service Repair Workshop Manual

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UGS: 135788

Mots clés: 2009 Buell Motorcycle Motorcycles Ulysses XB

Variantes de produits

Description

This manual covers the 2009 XB Series motorcycles, including models such as the Ulysses XB12X, Ulysses XB12XT, Ulysses Police XB12XP, Lightning XB12Ss, Lightning XB12Scg, Lightning CityX XB9SX, and Firebolt XB12R. Motorcycles are renowned for their innovative engineering, featuring a 45-degree V-twin Thunderstorm engine with Electronic Throttle Control and a unique frame design that doubles as the fuel reservoir. These performance-oriented motorcycles, founded on Erik Buell's vision, offer a distinctive riding experience and have a heritage rooted in motorsport. This comprehensive Factory Service Repair Workshop Manual provides detailed information for the service, repair, and maintenance of your 2009 XB Series motorcycle. It covers all essential systems, including the engine, fuel system, powertrain, chassis, suspension, brakes, electrical and ignition systems, and bodywork. Within its extensive pages, you will find routine maintenance procedures, diagnostic troubleshooting guides, step-by-step repair and rebuild instructions, technical specifications, torque values, and wiring diagrams. This manual is an indispensable resource for DIY enthusiasts and professional technicians alike, empowering them to maintain and repair these motorcycles with confidence and accuracy.

🏷️ Basic Information

Identification

Make:

Buell

Model Range:

XB Series

Year:

👋 Introduction

Market Position

Purpose:

Provides DIY enthusiasts and professional technicians with factory-level information for servicing 2009 Buell XB models.

Competitive Analysis

Advantage:

Offers detailed, specific information for a niche performance motorcycle, enabling cost savings and informed maintenance.

Key Features

Value Proposition:

Empowers owners to perform their own maintenance and repairs with confidence, saving time and money.

📋 Manual Details

Coverage Areas

Covered Models:

2009 Buell Ulysses XB12X, 2009 Buell Ulysses XB12XT, 2009 Buell Ulysses Police XB12XP, 2009 Buell Lightning XB12Ss, 2009 Buell Lightning XB12Scg, 2009 Buell Lightning CityX XB9SX, 2009 Buell Firebolt XB12R

Primary Focus:

Service, Repair, and Maintenance

Page Count

Estimated Page Count:

Extensive (Specific count not provided, but described as a 'Complete Informational Book')

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

File Format:

Compatibility

Operating Systems:

All Versions of Windows & Mac

Requirements

Software Required:

Adobe PDF Reader, WinZip

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System, Drive / Transmission

Chassis And Frame:

Chassis, Suspension, Brakes, Wheels, Tires

Electrical And Ignition:

Electrical System, Ignition System, Wiring Diagrams

Bodywork And Fittings:

Body panels, controls, and related components

Procedures Included

Maintenance Tasks:

Routine checks, lubrication, adjustments, fluid changes, filter replacement

Diagnostic Procedures:

Troubleshooting guides, symptom-based analysis, common issue identification

Repair And Rebuild:

Engine disassembly/assembly, transmission servicing, component replacement, electrical repair

Technical Information:

Torque values, specifications, schematics, wiring diagrams, connector repair procedures

Technical Depth

Depth:

Comprehensive, covering detailed repair and maintenance from basic service to advanced diagnostics and rebuilds.

Technical Areas

Auxiliary Systems:

Includes coverage for Appendices A (Connector Repair), B (Wiring), C (Conversions), D (Hose and Wire Routing), and E (Active Intake - Japanese Models).

Tools

Special Tools:

Manual details necessary special tools for specific repair and maintenance procedures.

Troubleshooting

Fault Diagnosis:

Provides systematic approaches to diagnosing and resolving common and complex issues across all systems.

Glossary

Terminology:

Includes a glossary to clarify technical terms and acronyms.

Index

Navigability:

Comprehensive index for quick reference to specific topics and procedures.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

All pages are printable

Binding Type

Binding:

Digital (PDF)

Paper Type

Paper:

Not applicable (Digital Format)

Content Quality

Diagrams:

Top quality diagrams included

Text Readability:

Easy-to-read text sections

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-Twin, Air-cooled, 45-degree longitudinally mounted Thunderstorm engine

Engine Code Typical:

1203cc (XB12 models), 984cc (XB9 models)

Performance

Horsepower Typical:

Approximately 97-103 hp for XB12 models (varies by specific model and tuning)

Torque Typical:

Approximately 83-88 ft-lbs for XB12 models (varies by specific model and tuning)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Electronic Throttle Control (ETC)

Fuel Type:

Unleaded gasoline, 91-octane (or higher) recommended

Cooling System

Cooling Method:

Air-cooled

Lubrication System

Oil Type Specification:

Buell Syn3 Synthetic V-Twin Motorcycle Oil 20W-50 (or equivalent API SG, Jaso MA approved)

Ignition System

Ignition Type:

Digital Electronic Ignition

Engine Layout

Cylinder Arrangement:

45-degree V-twin

Engine Internals

Bore X Stroke Xb12:

3.49 in x 3.13 in (88.9 mm x 79.5 mm)

Bore X Stroke Xb9:

3.13 in x 2.83 in (79.5 mm x 71.9 mm)

Compression Ratio Xb12:

Approx. 10.0:1

Compression Ratio Xb9:

Approx. 9.6:1

🔧 Transmission

Standard

Type:

5-speed constant mesh

Drive Type

Final Drive:

Belt drive (52mm wide belt)

Fluid Type

Transmission Oil Specification:

Buell Primary Oil (or equivalent Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant)

Clutch Type

Clutch Operation:

Wet, multi-plate, hydraulic actuation

📐 Dimensions

Exterior

Wheelbase Typical:

Approx. 57.4 inches (1458 mm) for most XB models

Weights

Dry Weight Typical:

Approx. 433-470 lbs (196-213 kg) depending on model

Fuel Capacity

Fuel Tank Capacity:

Approx. 3.7 US gallons (14 liters), integrated into frame

🛡️ Safety Features

Active Features

Braking System:

Dual semi-floating front discs with 6-piston caliper, single rear disc with 2-piston caliper (Buell Zero-G rotor design)

Passive Features

Frame Design:

Buell "Truss-style" frame that acts as the fuel reservoir.

Suspension Design:

Adjustable Showa upside-down front forks, Showa rear shock absorber with adjustable preload and rebound damping.

💡 Technology Features

Infotainment

Instrumentation:

Digital/analog instrument cluster displaying speed, RPM, odometer, trip meters, fuel level, and warning lights.

Driver Assistance

Throttle Control:

Electronic Throttle Control (ETC) - Fly-by-wire system.

Connectivity

Diagnostic Interface:

OBD-II diagnostic port (accessed via specific Buell proprietary connector and software, detailed in manual).

Engine Management

Engine Control Unit (ECU) managing fuel injection, ignition timing, and throttle response.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles or annually, whichever comes first (refer to manual for specific conditions).

Belt Check Interval:

Inspect belt tension and condition regularly, adjust as needed per manual. Replacement interval varies based on usage and conditions.

Spark Plug Replacement:

Refer to manual for specific mileage (typically around 10,000-15,000 miles for iridium plugs).

Fluid Specifications

Brake Fluid:

DOT 4 (consult manual for exact specification and flushing interval).

Fluid Capacities

Engine Oil Capacity:

Approximately 3 US quarts (2.8 liters) with filter change (verify with manual).

Known Issues

Common Wear Items:

Belt, clutch plates, wheel bearings, fork seals, exhaust system components.

Potential Electrical:

Wiring harness integrity, especially at points of flex. Fuel pump relay reliability.

Engine Quirks:

Buell timing gear noise (normal characteristic), potential for oil leaks at specific seals if not maintained.

📚 Vehicle History

Brand Heritage

Founder:

Erik Buell

Model Evolution

Xb Platform Introduction:

The XB platform, launched in 2002, represented a significant departure for Buell with its innovative frame and powertrain integration.

Production

Manufacturer:

Buell Motorcycle Company (later acquired by Harley-Davidson)

Production End

Buell Closure:

Buell Motorcycle Company ceased operations in 2011.

🏆 Awards & Recognition

Recognitions

Motorsport Heritage:

Buell motorcycles have a history in AMA racing, demonstrating their performance capabilities.