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2009 Chevrolet Suburban Service and Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Suburban Year: 2009 Codes Platform Code: GMT900 Body Style: Full-Size SUV 👋 Introduction Market Position Positioning: Flagship full-size SUV for Chevrolet, known for...
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2009 Chevrolet Suburban Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Suburban
Year:
2009
Codes
Platform Code:
GMT900
Body Style:
Full-Size SUV
👋 Introduction
Market Position
Positioning:
Flagship full-size SUV for Chevrolet, known for towing capacity, passenger space, and durability.
Competitive Analysis
Competitors:
Ford Expedition, Toyota Sequoia, GMC Yukon XL, Cadillac Escalade ESV
Key Features
Platform Advantage:
Built on the robust GMT900 platform, shared with Silverado, Tahoe, Yukon, and Escalade, ensuring strong construction and proven components.
Utility:
Emphasizes practicality, cargo volume, and towing capability, making it a popular choice for families and commercial use.
Manual Value Proposition
Target Audience:
Professional automotive technicians, dealership service departments, experienced DIY mechanics, and fleet maintenance personnel.
Authenticity:
Directly sourced or equivalent to factory service manuals (FSM) used by dealership technicians.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive A-Z for all models and all repairs
Page Count
Estimated Page Count:
2500+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF, likely searchable and printable)
📖 Manual Coverage
Systems Covered
Engine:
All engine variants, diagnostics, repair, overhaul
Transmission:
All transmission variants (automatic), diagnostics, repair, overhaul
Drivetrain:
4WD/AWD systems, differentials, axles, driveshafts
Brakes:
ABS, hydraulic system, calipers, rotors, parking brake
Suspension:
Independent front suspension, multi-link rear, springs, shock absorbers, steering
Electrical:
Wiring diagrams, circuits, sensors, actuators, body control modules (BCM), comfort systems
HVAC:
Air conditioning, heating, ventilation, climate control systems
Fuel System:
Fuel injection, fuel pump, injectors, fuel tank
Exhaust:
Catalytic converter, mufflers, exhaust manifold, emissions controls
Cooling System:
Radiator, water pump, thermostat, coolant passages
Body And Frame:
Body panels, doors, hinges, latches, interior trim, structural components
Restraints:
Airbags, seat belts, SRS system diagnostics
Lighting:
Headlights, taillights, interior lighting, exterior lighting circuits
Infotainment:
Radio, navigation, entertainment system diagnostics and repair
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting, fault code interpretation
Repair:
Component replacement, adjustments, calibrations, system repairs
Overhaul:
Engine rebuilds, transmission overhauls, differential rebuilds
Diagnostics:
Use of diagnostic scan tools, circuit testing, component testing
Specifications:
Torque specifications, tolerances, clearances, electrical values
Wiring Diagrams:
Detailed electrical circuit diagrams for all systems
Technical Depth
Depth:
Factory-level repair and diagnostic information, suitable for professional technicians and advanced DIYers
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable by keywords and section titles
Print Quality
Printability:
Designed for printing specific sections or the entire manual
Binding Type
Binding:
N/A (digital format)
Paper Type
Paper Quality:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
6.0L V8 (L96 Vortec V8)
Engine Option 2:
6.2L V8 (L94 Vortec V8)
Engine Option 3:
5.3L V8 (LY5/LH9 Vortec V8) - More common for base models
Performance
Displacement 5.3L:
5.3 Liters (323 cu in)
Horsepower 5.3L:
315-320 hp @ 5200-5400 rpm (approx.)
Torque 5.3L:
335-345 lb-ft @ 4000-4400 rpm (approx.)
Displacement 6.0L:
6.0 Liters (366 cu in)
Horsepower 6.0L:
352 hp @ 5400 rpm (approx.)
Torque 6.0L:
382 lb-ft @ 4000 rpm (approx.)
Displacement 6.2L:
6.2 Liters (376 cu in)
Horsepower 6.2L:
380-403 hp @ 5500-5700 rpm (approx.)
Torque 6.2L:
417-415 lb-ft @ 4300-4400 rpm (approx.)
Fuel System
Induction:
Sequential Electronic Fuel Injection (SFI)
Fuel Type:
Unleaded gasoline
Fuel Requirement Flexfuel:
FlexFuel capabilities (E85) on certain 5.3L and 6.0L variants (check specific vehicle)
Cylinder Deactivation:
Active Fuel Management (AFM) on 5.3L and 6.2L engines
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (4L60-E) for 5.3L engine
Optional
Transmission Type Upgraded:
6-speed Automatic (6L80-E) for 6.0L and 6.2L engines
Features
Drivetrain Options:
RWD (2WD) and 4WD (optional)
Transfer Case:
Electronic Autotrac 2-speed transfer case on 4WD models
Tow Haul Mode:
Integrated Tow/Haul mode for enhanced towing performance
📐 Dimensions
Exterior
Wheelbase:
130.0 inches (3302 mm)
Length:
222.4 inches (5649 mm)
Width:
79.1 inches (2009 mm)
Height:
75.7 inches (1923 mm)
Interior
Passenger Capacity:
7-9 passengers (depending on seating configuration)
Cargo
Cargo Volume Behind 3Rd Row:
45.8 cu ft (1297 L)
Cargo Volume Behind 2Nd Row:
97.1 cu ft (2750 L)
Cargo Volume Behind 1St Row:
137.4 cu ft (3891 L)
Weights
Curb Weight 2Wd:
Approx. 5,600 - 6,000 lbs (2540 - 2722 kg)
Curb Weight 4Wd:
Approx. 5,800 - 6,200 lbs (2631 - 2812 kg)
Towing Capacity:
Up to 8,100 lbs (3674 kg) with proper equipment and configuration
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4 out of 5 stars (typical for this generation)
Active Features
Traction Control:
Standard StabiliTrak stability control system with traction control
ABS:
4-wheel Anti-lock Braking System (ABS)
Trailer Sway Control:
Integrated with StabiliTrak
Passive Features
Airbags:
Frontal airbags for driver and front passenger, side-curtain airbags for all rows
Seat Belts:
Three-point seat belts for all occupants, Pretensioners and load limiters for front seats
Child Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Infotainment System:
Chevrolet's infotainment systems of this era typically included AM/FM/CD/MP3 players, auxiliary audio input, and optional navigation and rear-seat entertainment systems.
Connectivity Options:
Optional Bluetooth for hands-free calling, USB ports on higher trims or aftermarket integration.
Driver Assistance
Parking Assistance:
Optional Rear Vision Camera and Ultrasonic Rear Parking Assist.
Cruise Control:
Standard cruise control.
Connectivity
Onstar:
Available OnStar system with various safety and convenience features (subscription-based).
🔧 Maintenance
Service Intervals
Oil Change Interval:
100,000 miles (160,000 km) or 12 months (using Dexos synthetic oil and oil life monitoring system) or 5,000 miles (8,000 km) for severe service.
Transmission Fluid Change:
Refer to manual, typically around 60,000-100,000 miles for normal service, sooner for severe service/towing.
Coolant Flush:
Initial flush at 150,000 miles (240,000 km), then every 50,000 miles (80,000 km) thereafter (for Dex-Cool coolant).
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 full synthetic engine oil (GM dexos1 or equivalent)
Transmission Fluid Specification 4L60E:
Dexron-VI Automatic Transmission Fluid (ATF)
Transmission Fluid Specification 6L80E:
Dexron-VI Automatic Transmission Fluid (ATF)
Coolant Specification:
GM P/N 12378515 (orange) or 12378393 (purple), Extended Life Antifreeze/Coolant (Dex-Cool compatible)
Brake Fluid Specification:
DOT 3 brake fluid
Known Issues
Active Fuel Management Lifter Wear:
Potential for lifter failure or excessive oil consumption due to AFM system complexity, especially with improper maintenance or oil quality.
Water Pump Leaks:
Some instances of water pump seal leaks can occur, particularly after significant mileage.
Transmission Issues 4L60E:
While generally robust, the 4L60E can experience issues like torque converter clutch shudder or solenoid failures, especially under heavy use.
Rear Main Seal Leaks:
Occasional reports of rear main crankshaft seal leaks.
📚 Vehicle History
Brand Heritage
Brand Focus:
Chevrolet has a long history of producing large, capable trucks and SUVs, emphasizing utility and value.
Model Evolution
Generation Name:
Third Generation (GMT900)
Introduction Year:
2007
Design Philosophy:
The GMT900 Suburban featured a more refined and aerodynamic exterior design compared to its predecessors, with a more car-like interior and improved NVH (Noise, Vibration, Harshness) characteristics.
Production
Manufacturing Location:
Janesville, Wisconsin, USA (primary)
🏆 Awards & Recognition
Recognitions
Segment Awards:
Consistently recognized for its utility, towing capabilities, and passenger space within the large SUV segment by automotive publications. Specific awards may vary by publication and year.
Ratings
Consumer Satisfaction:
Generally positive consumer satisfaction for its core strengths of space and utility, though reliability perceptions can vary.
Certifications
Emissions Compliance:
Meets all applicable US EPA and California Air Resources Board (CARB) emissions standards for its model year.
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