🏷️ Basic Information

Make:

Harley-Davidson

Model:

FLHRC Road King Classic

Year:

2009

Product Type:

Service Repair Workshop Manual

Oem Manual Code Example:

99480-09

👋 Introduction

Segment:

Luxury Touring Motorcycle

Target Audience:

Touring riders, cruising enthusiasts, owners seeking detailed maintenance and repair information.

Competitors 2009:

Other large-displacement V-twin cruiser/touring motorcycles from brands like Indian, Victory, and potentially some large Japanese cruisers configured for touring.

Comfort Features:

Classic styling, comfortable riding position, large windscreen, spacious saddlebags, passenger backrest (often standard or optional).

Value Proposition:

Provides essential information for maintaining the value and performance of the 2009 Harley-Davidson FLHRC Road King Classic.

Content Advantage:

Authoritative and complete, reflecting Harley-Davidson's engineering standards and recommended procedures.

📋 Manual Details

Primary Coverage:

Complete service, repair, and workshop procedures for the 2009 Harley-Davidson FLHRC Road King Classic.

Secondary Coverage:

Troubleshooting, diagnostics, maintenance schedules, specifications, and wiring diagrams.

Estimated Page Count:

Approximately 600-800 pages (typical for a complete factory service manual).

Type:

Factory Service Manual / Workshop Manual

Language:

English

Format:

Downloadable PDF

📖 Manual Coverage

Engine:

Complete overhaul, troubleshooting, performance tuning, lubrication system, cooling system (if applicable), fuel system (carburetor/EFI), ignition system, exhaust system.

Transmission:

Clutch, primary drive, transmission internals, gear shifting mechanisms, lubrication, troubleshooting.

Drivetrain:

Final drive belt, rear sprocket, wheel bearing maintenance, troubleshooting.

Chassis Frame:

Frame inspection, suspension components (forks, shocks), steering head bearings, swingarm, pivot points.

Wheels Tires:

Wheel removal and installation, spoke tensioning (if applicable), tire mounting and balancing, wheel bearing service, hub maintenance.

Brakes:

Hydraulic brake system (front and rear), caliper service, master cylinder overhaul, brake fluid specifications, bleeding procedures, rotor inspection, ABS system diagnostics (if equipped).

Electrical System:

Battery service, charging system (alternator, regulator), starting system (starter motor, solenoid), lighting system (headlight, taillight, turn signals), ignition system components, instrumentation, horn, wiring diagrams, fault codes.

Fuel System:

Fuel tank removal and installation, fuel pump operation, fuel injectors (EFI models), fuel lines, fuel filter replacement, carburetor adjustment and overhaul (for applicable models).

Body Fittings:

Fairing removal and installation, saddlebag mounting and repair, seat service, fender maintenance, controls (handlebars, levers, pedals), mirrors, windshield.

Diagnostics Troubleshooting:

Systematic diagnostic procedures, common problems and their solutions, symptom-based troubleshooting guides, diagnostic trouble codes (DTCs).

Routine Maintenance:

Oil changes, filter replacements, spark plug replacement, air filter service, brake fluid flush, drive belt inspection and adjustment, tire pressure checks, lubrication points.

Major Repairs:

Engine rebuilds (top end and bottom end), transmission overhauls, clutch replacement, suspension servicing, brake system overhauls, electrical component replacement.

Diagnostic Procedures:

Use of diagnostic tools, interpretation of sensor data, circuit testing, fuel system pressure tests, ignition timing checks.

Installation Replacement:

Step-by-step instructions for replacing common wear items and larger components.

Depth:

Comprehensive factory-level detail suitable for professional technicians and experienced DIY mechanics.

Detail Level:

Includes torque specifications, clearances, diagnostic flowcharts, and precise adjustment procedures.

📊 Manual Specifications

Format:

PDF

Searchable:

Yes (typically)

Quality:

High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.

Binding:

N/A (Digital Download PDF)

Paper Type:

N/A (Digital Download PDF)

⚙️ Engine Specifications

Engine Type:

Air-cooled, Twin Cam 96 V-Twin

Displacement:

96 cubic inches (1584cc)

Bore X Stroke:

3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)

Compression Ratio:

9.2:1

Valve Train:

Overhead valves (OHV), pushrod actuated, two valves per cylinder

Horsepower Estimated:

Approximately 70-75 HP (at crankshaft, specific dyno figures vary)

Torque Peak:

Approximately 92-96 ft-lbs @ 3000-3500 RPM (specific dyno figures vary)

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Fuel Tank Capacity:

5.0 US gallons (18.9 L)

Oil Capacity:

3.5 US quarts (3.3 L) with filter change

Oil Type Specification:

Harley-Davidson Genuine V-Twin Oil SAE 20W-50 or equivalent API SG or higher

🔧 Transmission

Transmission Type:

6-speed Cruise Drive

Primary Drive:

Duplex chain, 34/46 ratio

Final Drive:

Carbon belt, 32/66 ratio

Clutch Type:

Hydraulic, multi-plate wet clutch

📐 Dimensions

Length:

93.3 in. (2370 mm)

Width:

35.2 in. (894 mm)

Height:

57.8 in. (1468 mm)

Wheelbase:

63.5 in. (1613 mm)

Ground Clearance:

5.1 in. (130 mm)

Dry Weight Estimated:

719 lbs. (326 kg)

Weight In Running Order Estimated:

757 lbs. (343 kg)

Gross Vehicle Weight Rating Gvwr:

1230 lbs. (558 kg)

Payload Capacity Estimated:

473 lbs. (214 kg)

Saddlebag Capacity:

Approximately 2.2 cu. ft. total

🛡️ Safety Features

Crash Test Ratings:

Not applicable (motorcycle crash testing standards differ significantly from automobiles and are typically not rated by major agencies in the same manner).

Braking System:

Hydraulic disc brakes front and rear. Optional Anti-lock Braking System (ABS) available on some models/trims.

Lighting:

Halogen headlight, LED taillight, self-canceling turn signals.

Frame Construction:

Steel, rigid frame and front/rear section.

Suspension Design:

Provides stability and control, adjustable rear shocks for load carrying.

💡 Technology Features

Audio System:

Many FLHRC models featured a premium audio system with AM/FM radio, CD player, and CB/intercom functionality (depending on specific trim/options).

Display:

Analog gauges for speedometer, tachometer, fuel level, oil pressure, and voltage; often with a digital odometer and trip meter.

ABS:

Optional Anti-lock Braking System (ABS) was available for enhanced safety and braking control.

Cruise Control:

Electronic cruise control typically standard on Road King models for highway comfort.

Security:

Harley-Davidson Smart Security System with hands-free fob often included.

🔧 Maintenance

First Service:

Typically at 1,000 miles (1,600 km) for oil change, primary chain adjustment, and general inspection.

Subsequent Oil Changes:

Every 5,000 miles (8,000 km) or annually, whichever comes first.

Drive Belt Inspection:

Every 5,000 miles (8,000 km) for tension and condition.

Brake Fluid Flush:

Every 2 years or as recommended based on fluid condition.

Spark Plugs:

Inspection every 10,000 miles (16,000 km), replacement as needed.

Air Filter Service:

Inspection every 5,000 miles (8,000 km), cleaning or replacement as needed based on conditions.

Engine Oil Spec:

Harley-Davidson Genuine V-Twin Oil SAE 20W-50 (or equivalent API SG or higher)

Primary Chain Case Oil Spec:

Harley-Davidson Genuine Formula+ Transmission and Primary Chaincase Lubricant (or equivalent SAE 50 transmission oil)

Transmission Oil Spec:

Harley-Davidson Genuine Formula+ Transmission and Primary Chaincase Lubricant (or equivalent SAE 50 transmission oil)

Brake Fluid Spec:

DOT 4 Hydraulic Brake Fluid

Common Wear Items:

Drive belt wear, wheel bearings, brake pads, steering head bearings, clutch cable (if cable operated, though FLHRC is hydraulic).

Potential Electrical Issues:

Battery charging system (regulator/stator) issues, wiring harness connections, especially in humid environments.

Engine Maintenance Points:

Regular oil changes with correct viscosity, proper air filter maintenance, and timely spark plug replacement are crucial for Twin Cam longevity.

📚 Vehicle History

Brand Origins:

Founded in 1903 in Milwaukee, Wisconsin, Harley-Davidson is an iconic American motorcycle manufacturer renowned for its V-twin engines and distinctive styling.

Road King Lineage:

The Road King line has been a staple of Harley-Davidson's touring lineup, emphasizing classic styling and rider comfort. The 'Classic' designation typically signifies a higher level of traditional styling, often with whitewall tires, chrome accents, and leather-look saddlebags.

Twin Cam Era:

The Twin Cam engine platform, introduced in 1999, replaced the Evolution engine and featured a dual-camshaft design for improved performance and torque delivery, characterizing Harley-Davidson's offerings through the 2000s and early 2010s.

Production Period:

The 2009 model year represents a specific iteration within the long-standing FLH platform and Twin Cam engine era.

🏆 Awards & Recognition

Model Segment Awards:

The Road King series, including the Classic, has consistently been recognized in motorcycle media for its touring comfort, classic styling, and V-twin performance, often appearing on 'best touring bike' lists within its segment.

Brand Awards:

Harley-Davidson as a brand has received numerous accolades for its heritage, engineering, and contribution to motorcycle culture.

Customer Satisfaction:

Generally high customer satisfaction for the Harley-Davidson brand and the Road King model line, particularly among its target demographic.