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2009 Harley Davidson FXCWC SOFTAIL ROCKER Custom SOFTAIL Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXCWC Softail Rocker Custom Year: 2009 Generation Platform: Softail Codes Vin Prefix: 1HD1 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Harley-Davidson...
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2009 Harley Davidson FXCWC SOFTAIL ROCKER Custom SOFTAIL Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXCWC Softail Rocker Custom
Year:
2009
Generation
Platform:
Softail
Codes
Vin Prefix:
1HD1
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Harley-Davidson owners seeking to perform their own maintenance and repairs, customizers, and independent repair shops.
Competitive Analysis
Differentiation:
The FXCWC Rocker Custom offered a distinct styling with its extended wheelbase, raked-out front end, and custom-inspired elements, distinguishing it from other Softail models.
Key Features
Styling:
Iconic Softail profile, custom-oriented design, distinctive tank and fender styling, low seat height, and extensive chrome accents.
Ergonomics:
Forward-mounted rider foot controls, low-slung seating position for a relaxed riding experience.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed disassembly, inspection, repair, and assembly of the Twin Cam 96B engine, including top-end and bottom-end components, oil pump, and primary drive.
Transmission:
Service and repair of the 6-speed Cruise Drive transmission, including clutch, gear sets, and shift mechanism.
Fuel System:
Diagnosis and repair of the Electronic Sequential Port Fuel Injection (ESPFI) system, including throttle body, fuel injectors, sensors, and fuel pump.
Electrical System:
Comprehensive coverage of the electrical system, including ignition, lighting, charging system, starter, battery, instrumentation, and accessory circuits. Includes wiring diagrams.
Chassis Suspension:
Maintenance and repair of the Softail frame, front fork assembly (including internal components), rear shock absorbers, and swingarm.
Brakes:
Service and repair procedures for front and rear braking systems, including hydraulic components, calipers, rotors, and brake lines.
Bodywork:
Information on fender removal, fuel tank service, seat installation, and other body component maintenance.
Procedures Included
Routine Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication, and general inspection procedures.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides for common and uncommon issues.
Engine Repair:
Detailed step-by-step instructions for engine rebuilds, component replacement (e.g., piston rings, valves, camshafts), and performance tuning.
Transmission Repair:
Clutch adjustment, primary chain inspection and adjustment, transmission rebuild procedures.
Electrical Diagnostics:
Troubleshooting electrical faults, component testing, and wiring harness repair.
Suspension Service:
Fork seal replacement, fork oil changes, shock absorber replacement, and wheel bearing service.
Brake Service:
Brake fluid flush and bleeding, pad replacement, caliper servicing.
Technical Depth
Depth:
Comprehensive, covering all aspects from routine maintenance to complete engine and transmission overhauls. Includes detailed torque specifications, clearances, and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable PDF for easy navigation and information retrieval.
Print Quality
Image Clarity:
High-resolution images and graphics, recommended to be viewed with Adobe PDF Reader for optimal display.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
Completeness
Coverage Completeness:
Full factory service manual content, providing complete maintenance and repair data.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96B V-twin
Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
8.9:1
Performance
Horsepower:
Approx. 70 HP (Manufacturer's estimate varies; precise dyno figures depend on exhaust/tuning)
Torque:
Approx. 86 ft-lbs @ 3000 RPM (Manufacturer's estimate varies)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Lubrication
Oil Type:
Harley-Davidson Syn3 (or equivalent SAE 20W-50 Synthetic V-Twin Motorcycle Oil)
Oil Capacity:
3.7 US quarts (3.5 liters) with filter change
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Features
Primary Drive:
Chain, 34/46 ratio
Final Drive:
Belt, 32/66 ratio
Clutch:
Hydraulically actuated, 9-plate, wet clutch
Transmission Oil:
Harley-Davidson Genuine Formula + (or equivalent SAE 50 API GL-5 gear lubricant for transmission)
📐 Dimensions
Exterior
Length:
95.2 in. (2418 mm)
Seat Height Laden:
24.5 in. (622 mm)
Ground Clearance:
5.0 in. (127 mm)
Weights
Dry Weight:
645 lbs (292.6 kg)
Wet Weight:
Approx. 675 lbs (306.2 kg) (with fluids, un-accessorized)
Gvwr:
1080 lbs (490 kg)
Fuel Capacity:
5.0 US gallons (18.9 L)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not subject to the same mandatory crash testing as automobiles. Safety is determined by design and rider handling.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Dual piston front caliper, single piston rear caliper.
ABS:
Optional (Check specific vehicle configuration)
Passive Features
Lighting:
Halogen headlamp, LED tail lamp, incandescent front and rear turn signals.
Frame Construction:
Mild steel, tubular, in a cradle frame design.
💡 Technology Features
Infotainment
Audio System:
No integrated infotainment system or audio on the FXCWC Rocker Custom. Designed for a purist riding experience. Aftermarket options available.
Driver Assistance
Rider Aids:
Primarily mechanical and rider input. ABS was an optional feature on this model year.
Connectivity
Connectivity Features:
N/A (No built-in Bluetooth, USB, or smart device integration).
🔧 Maintenance
Service Intervals
First Service:
1000 miles or 6 months (whichever comes first). Includes engine oil and filter change, primary chain tension adjustment, inspection of all controls and fasteners.
Subsequent Oil Change:
Every 5000 miles or 12 months (whichever comes first).
Primary Chain Adjustment:
Inspect and adjust every 10,000 miles or 12 months.
Spark Plug Replacement:
Refer to manual for specific interval, typically around 10,000-20,000 miles depending on plug type.
Fluid Specifications
Engine Oil Spec:
SAE 20W-50 Synthetic V-Twin Motorcycle Oil (Harley-Davidson Syn3 recommended)
Transmission Oil Spec:
SAE 50 API GL-5 gear lubricant (Harley-Davidson Formula + recommended)
Brake Fluid Spec:
DOT 4
Primary Chain Case Oil:
Harley-Davidson Formula + (same as transmission fluid)
Known Issues
Cam Chain Tensioners:
Early Twin Cam engines (pre-2007) had a known issue with plastic cam chain tensioners. 2009 models typically use hydraulic tensioners which are more durable, but inspection is still recommended.
Primary Chain Wear:
Regular inspection and adjustment of the primary chain tension is crucial to prevent premature wear.
Idle Control:
Some Twin Cam engines can develop slightly rough or inconsistent idle; proper diagnosis via the manual is key.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Harley-Davidson Motor Company, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and cruiser styling.
Model Evolution
Softail Lineage:
The Softail platform, introduced in 1984, is characterized by its hidden rear suspension, mimicking the look of a rigid frame while providing a more comfortable ride. The Rocker models were a distinct evolution within this platform.
Rocker Introduction:
The Rocker C (FXCWC) was introduced in 2008, featuring a distinctive styling package and a retractable passenger seat for solo riding, later evolved into the Rocker Custom.
Production
Production Period:
2008-2011 (FXCWC Softail Rocker Custom)
Manufacturing Location:
USA
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the FXCWC Rocker Custom are not widely documented, but the Softail platform consistently receives praise for its styling and ride quality.
Ratings
Owner Satisfaction:
Harley-Davidson generally enjoys high owner satisfaction, particularly for models with distinctive styling like the Rocker Custom.
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