Target Audience:
Harley-Davidson owners, independent repair shops, motorcycle technicians specializing in Harley-Davidson motorcycles.
Value Proposition:
Provides official factory procedures and specifications, offering a significant advantage over generic repair guides in accuracy and completeness.
Completeness:
Comprehensive coverage of all aspects of the motorcycle, from routine maintenance to major overhauls.
Printability:
Flexibility to print only necessary pages, reducing bulk and facilitating on-the-go use in a workshop setting.
Powertrain:
Engine, transmission, drivetrain, clutch, final drive
Chassis:
Frame, suspension (front and rear), steering, wheels, tires, brakes (front and rear)
Electrical:
Ignition system, lighting, battery, charging system, starting system, instrumentation, wiring diagrams, EFI system components
Bodywork:
Body panels, fuel tank, seat, fenders, handlebars, controls
Diagnostics:
Troubleshooting guides, diagnostic codes (if applicable to EFI system)
Maintenance:
Routine maintenance tasks, lubrication, fluid changes, filter replacement, battery maintenance
Repair:
Component removal and installation, adjustments, rebuild procedures for major systems
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues
Specifications:
Torque specifications, clearances, tolerances, fluid capacities, electrical specifications
Engine Rebuild:
Detailed procedures for top-end and bottom-end engine rebuilds, including piston removal/installation, cylinder head service, crankshaft and connecting rod inspection/replacement.
Suspension Service:
Front fork seal replacement, fork oil change, rear shock absorber removal/installation and adjustment procedures.
Electrical Diagnostics:
Extensive wiring diagrams, troubleshooting charts, and diagnostic procedures for all electrical components, including starter, alternator, and EFI system.
Brake System Service:
Detailed steps for brake caliper overhaul, master cylinder replacement, bleeding procedures, and rotor/pad replacement.
Clutch Service:
Procedures for clutch adjustment, clutch pack replacement, and hydraulic clutch system maintenance.
Depth:
Complete factory-level detail, suitable for professional technicians and advanced DIY mechanics
Special Tools:
Identifies and describes required special tools for specific repair and maintenance procedures, critical for accurate execution.
Diagnostic Charts:
Provides flowcharts and step-by-step diagnostic trees for identifying and resolving a wide range of mechanical and electrical faults.
Digital Format:
Likely PDF or comparable digital document, enabling printing of specific sections or the entire manual.
Print Readability:
Designed for clear reproduction of diagrams, schematics, and text, ensuring accurate repair execution.
Binding Type Description:
If provided as a physical book, typical binding would be saddle-stitched or perfect bound for durability.
Paper Quality:
Professional-grade paper stock, often glossy for diagrams and matte for text, to withstand shop environment.
Engine Family:
Harley-Davidson Twin Cam 96B
Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm) (Typical for Twin Cam 96)
Compression Ratio:
9.0:1 (Typical for Twin Cam 96)
Engine Architecture:
Air-cooled, 45-degree V-twin, OHV, 4 valves per cylinder (2 per head)
Horsepower Estimate:
Approx. 70-75 HP (Specific figure varies slightly by source, manual will provide exact)
Torque Estimate:
Approx. 90-96 ft-lbs @ 3000-3500 RPM (Specific figure varies slightly by source, manual will provide exact)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) with throttle-by-wire
Fuel Type:
Unleaded premium gasoline, minimum 91 octane rating recommended
Ignition System:
Distributorless, electronic ignition with dual spark plugs per cylinder
Transmission Type:
6-speed Cruise Drive
Clutch Type:
Multi-plate, wet clutch, hydraulically actuated
Gear Ratios:
Manual will detail specific ratios for each gear (e.g., 1st: 9.312, 2nd: 6.453, 3rd: 4.774, 4th: 3.875, 5th: 3.315, 6th: 2.790 - approximate values common for this era)
Final Drive:
Belt drive (32/65 ratio standard)
Transmission Oil Type:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant (or equivalent API GL-4, SAE 80W-90)
Transmission Oil Capacity:
Approx. 2.7 US quarts (2.55 Liters) (Manual will provide precise)
Overall Length:
Approx. 92.3 in. (2345 mm)
Wheelbase:
Approx. 63.5 in. (1613 mm)
Seat Height:
Approx. 25.5 in. (648 mm) (Unladen)
Ground Clearance:
Approx. 4.5 in. (114 mm)
Dry Weight:
Approx. 649 lbs (294 kg)
Gvwr:
Not typically specified for motorcycles, but manual may include payload capacity.
Fuel Capacity:
5.0 US gallons (18.9 Liters)
Crash Testing:
Motorcycles are not subject to the same standardized crash testing as automobiles; safety relies on design and rider skill.
Braking System:
Hydraulic disc brakes front and rear. Manual will detail pad replacement, fluid flush, and caliper service.
Lighting:
Halogen headlamp, taillight, stop light, front and rear turn signals. Manual covers bulb replacement and electrical checks.
Frame Construction:
Steel, designed for stability and handling. Manual will cover frame inspection and potential repair guidance.
Tire Specifications:
Front: 100/90-19 57H, Rear: 150/80B16 77H (typical for FXST, manual will confirm exact fitment).
First Service:
Typically 1,000 miles (1600 km) or 6 months, whichever comes first. Manual will specify exact.
Subsequent Services:
Scheduled every 5,000 miles (8,000 km) or 12 months for routine checks and fluid changes. Manual will provide detailed breakdown.
Engine Oil Type:
Harley-Davidson SYN3 (Synthetic) or H-D 20W-50 Genuine Motorcycle Oil. Manual specifies precise type and quantity.
Engine Oil Capacity:
Approx. 3.0 US quarts (2.8 Liters) (with filter change, manual confirms exact).
Primary Chaincase Oil Type:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant (or equivalent API GL-4, SAE 80W-90)
Primary Chaincase Oil Capacity:
Approx. 1 US quart (0.95 Liters) (Manual confirms exact).
Brake Fluid Type:
DOT 4 Hydraulic Fluid (Manual will specify if specific Harley-Davidson formulation is required).
Common Wear Items:
Tires, brake pads, clutch plates, belts (primary and final drive). Manual provides inspection procedures for all.
Potential Electronic Issues:
EFI system components (sensors, injectors), ignition module, wiring harness integrity. Manual aids in diagnosing these.
Harley Davidson Legacy:
Iconic American motorcycle manufacturer with a rich history dating back to 1903, known for its V-twin engines and cruiser styling.
Softail Platform:
The Softail platform, introduced in 1984, features concealed rear suspension, mimicking the look of a hardtail frame while providing modern ride comfort. The FXST Softail Standard represents a classic, no-frills iteration of this popular platform.
Fxst Production Context:
The FXST Softail Standard was a core model within Harley-Davidson's Softail line for many years, offering a foundational cruiser experience.
