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2009 Harley Davidson FXSTB Night TRAIN SOFTAIL Service MANUAL

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXSTB Night Train Year: 2009 Platform: Softail Codes Vin Code: 1HD1 👋 Introduction Market Position Segment: Cruiser motorcycle, custom style Target Audience: Riders...
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2009 Harley Davidson FXSTB Night TRAIN SOFTAIL Service MANUAL2009 Harley Davidson FXSTB Night TRAIN SOFTAIL Service MANUAL2009 Harley Davidson FXSTB Night TRAIN SOFTAIL Service MANUAL2009 Harley Davidson FXSTB Night TRAIN SOFTAIL Service MANUAL
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXSTB Night Train
Year:
2009
Platform:
Softail
Codes
Vin Code:
1HD1
👋 Introduction
Market Position
Segment:
Cruiser motorcycle, custom style
Target Audience:
Riders seeking a classic, powerful cruiser with a customizable platform
Competitive Analysis
Competitors 2009:
Indian Chief, Victory Kingpin/Hammer, Custom Choppers
Key Features
Styling:
Low-slung profile, drag handlebars, forward controls, blacked-out components, minimal chrome (compared to other Softails)
Engine:
Harley-Davidson Twin Cam 96B V-Twin motor, known for its torque and distinctive sound
Frame:
Softail chassis with hidden rear suspension, mimicking the rigid frame look of classic hardtails
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service and repair
Secondary Coverage:
Maintenance, troubleshooting, diagnostics, and adjustments
Page Count
Estimated Page Count:
600-800
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Printed (or high-quality PDF facsimile)
📖 Manual Coverage
Systems Covered
Engine:
Twin Cam 96B (1584cc) V-Twin, including disassembly, assembly, tuning, and diagnostics
Fuel System:
Electronic Fuel Injection (EFI), throttle body, fuel pump, injectors, and related sensors
Ignition System:
Electronic ignition, spark plugs, coils, and ignition module diagnostics
Transmission:
6-speed Cruise Drive, including clutch, gearbox, primary drive, and final drive belt
Brakes:
Front and rear disc brakes, hydraulic system, calipers, master cylinders, and ABS (if equipped)
Suspension:
Front telescopic fork (Show or similar), rear swingarm with twin shocks, including fork seal replacement and shock absorber service
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator), lighting, instrumentation, starter, and accessory circuits
Frame And Body:
Frame construction, body panels, fenders, fuel tank, seat, handlebars, and control levers
Wheels And Tires:
Wheel bearings, tire replacement, balancing, and spoke tension (if applicable to specific wheels)
Exhaust System:
Exhaust pipes, mufflers, and emissions control components
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, brake fluid flush, drive belt inspection and adjustment
Troubleshooting:
Diagnostic flowcharts and procedures for common and uncommon issues, error code interpretation
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, electrical system repairs
Adjustments:
Clutch adjustment, throttle cable adjustment, primary chain adjustment, idle speed adjustment
Special Tools:
Identification and usage of specialized tools required for specific repairs
Technical Depth
Depth Level:
Comprehensive, from basic rider maintenance to full engine and transmission rebuilds
Diagnostic Capability:
Detailed diagnostic procedures, including use of scan tools (e.g., Harley-Davidson Digital Technician) and symptom-based troubleshooting
📊 Manual Specifications
File Format
Digital Format:
PDF (likely, for modern manuals), often searchable text
Print Quality
Print Quality:
High-resolution scans or professionally printed, ensuring clear diagrams and text
Binding Type
Binding:
Staple-bound or perfect bound (for printed versions), conducive to lying flat on a workbench
Paper Type
Paper Quality:
Durable, often coated paper to resist grease and workshop environments
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin, pushrod valve actuation
Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
8.9:1
Torque Peak:
Approx. 92.6 ft-lb @ 3,500 RPM (may vary slightly)
Performance
Horsepower Peak:
Not officially published by Harley-Davidson for this model year, but estimated in the 70-80 HP range.
Fuel System
Fuel Delivery:
Sequential Port Fuel Injection (Electronic Sequential Port Fuel Injection - ESPFI)
Fuel Type:
Premium unleaded gasoline (91 octane or higher recommended)
Oil System
Oil Capacity:
3.0 US quarts (2.8 liters) (with filter change)
Oil Type:
Harley-Davidson SYN3 (or equivalent API SG, JASO FD, or MIL-PRF-2104G approved synthetic motorcycle oil)
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Primary Drive:
Duplex chain
Final Drive:
Belt drive
Features
Gear Ratios:
1st: 9.312, 2nd: 6.460, 3rd: 4.730, 4th: 3.797, 5th: 3.244, 6th: 2.786
Clutch Type:
Wet, multi-plate, diaphragm spring
Transmission Oil Capacity:
0.9 US quarts (0.85 liters)
Transmission Oil Type:
Harley-Davidson Formula Plus (or equivalent API GL-4, SAE 75W-90 or 80W-90 gear oil)
📐 Dimensions
Exterior
Length:
93.1 in. (2365 mm)
Seat Height Laden:
24.1 in. (612 mm)
Ground Clearance:
5.1 in. (130 mm)
Weights
Dry Weight:
630 lbs (286 kg)
Wet Weight Est:
Approx. 660 lbs (299 kg)
Gross Vehicle Weight Rating Gvwr:
Not typically published for motorcycles, but rider + cargo limits apply
Fuel Capacity
Fuel Tank Capacity:
5.0 US gallons (18.9 L)
🛡️ Safety Features
Ratings
Crash Safety Certification:
Motorcycles are not rated by organizations like NHTSA in the same way as automobiles.
Active Features
Brakes:
Hydraulic disc brakes front and rear. Optional ABS (Anti-lock Braking System) available on some models/trims.
Passive Features
Lighting:
Halogen headlight, LED taillight/brake light, front and rear turn signals
Frame Structure:
Steel frame and swingarm designed for stability and handling
💡 Technology Features
Infotainment
Audio System:
No integrated infotainment system; designed for a purist riding experience. Aftermarket audio options are common.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) was available on some 2009 models.
Connectivity
Vehicle Communication:
Vehicle utilizes a CAN bus system for electronic communication between modules. Diagnostic tools connect via a specific data port.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months (whichever comes first) - includes oil change, filter, primary check, inspection.
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months for regular service (oil, filter, inspections). Check manual for detailed schedule.
Drive Belt Tension:
Check and adjust at 2,500 mile intervals or as needed per manual specifications.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (or equivalent API SG, JASO FD, or MIL-PRF-2104G approved synthetic motorcycle oil), 3.0 US quarts (2.8 L) with filter.
Transmission Oil:
Harley-Davidson Formula Plus (or equivalent API GL-4, SAE 75W-90 or 80W-90 gear oil), 0.9 US quarts (0.85 L).
Primary Chain Case Oil:
Harley-Davidson Primary Chain Case Lubricant (or equivalent HD-97630-90, or HD-36000004) 0.95 US quarts (0.9 L).
Brake Fluid:
DOT 4 hydraulic brake fluid (verify specific type in manual).
Fork Oil:
Refer to manual for specific weight and volume; typically SAE 15W or 20W.
Known Issues
Common Concerns:
Potential for oil leaks (especially crankcase seals), charging system issues (stator, regulator), clutch drag, primary chain tensioner wear (on earlier models/styles), brake caliper piston sealing.
Troubleshooting Focus:
The manual is invaluable for diagnosing and resolving these potential issues, providing step-by-step procedures.
📚 Vehicle History
Brand Heritage
Heritage Summary:
Harley-Davidson is an iconic American motorcycle manufacturer with a legacy dating back to 1903, renowned for its V-twin engines and distinctive styling.
Model Evolution
Softail Lineage:
The Softail platform, introduced in 1983, is characterized by its concealed rear shock absorbers, providing a hardtail appearance with modern suspension comfort.
Night Train Introduction:
The FXSTB Night Train was introduced as a model emphasizing a more contemporary, 'custom' look with blacked-out components, contrasting with the more chrome-heavy models.
Production
Production Years:
The FXSTB Night Train was produced from 2000 to 2009.
Manufacturing Location:
United States (primarily York, Pennsylvania and Kansas City, Missouri)
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
While specific awards for the '2009 FXSTB Night Train' are not prominently documented, Harley-Davidson motorcycles, particularly those in the Softail family, have consistently received acclaim for their styling, engineering, and rider experience in enthusiast and industry publications.
Ratings
Dealer Support:
Harley-Davidson benefits from an extensive and well-established global dealer network, providing professional service and parts availability.
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