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2009 KIA Spectra Service Repair Manual

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🏷️ Basic Information Identification Make: KIA Model: Spectra Year: 2009 Codes Chassis Code: TBA (Spectra Generation SD) Engine Code Primary: G4GC (2.0L) 👋 Introduction Market Position Segment: Compact sedan and...
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Taper: Car
Distributeur:
UGS: 395759
Mots clés: 2009 Car Cars Kia Misc Spectra
2009 KIA Spectra Service Repair Manual
🏷️ Basic Information
Identification
Make:
KIA
Model:
Spectra
Year:
2009
Codes
Chassis Code:
TBA (Spectra Generation SD)
Engine Code Primary:
G4GC (2.0L)
👋 Introduction
Market Position
Segment:
Compact sedan and hatchback (hatchback variant likely also covered).
Target Audience:
Budget-conscious consumers seeking reliable and affordable transportation.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Focus, Chevrolet Cobalt.
Key Features
Vehicle Strengths:
Affordability, decent fuel economy, practical interior space for its class, straightforward mechanicals.
Manual Value Proposition:
Provides dealership-level diagnostic and repair information, empowering owners to perform maintenance and repairs, saving on labor costs.
📋 Manual Details
Coverage Areas
Markets Covered:
North America (likely, based on common product distribution)
Page Count
Estimated Page Count:
1500-2500 (typical for comprehensive factory-level manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine assembly, disassembly, overhaul, cylinder head, block, pistons, rings, crankshaft, camshafts, timing system, oil pump, oil pan.
Engine Management And Emissions:
Fuel injection system (MPI), ignition system, sensors (MAF, O2, CKP, CMP, TPS, MAP), actuators (injectors, coils), EVAP system, EGR system, engine control module (ECM) diagnostics and programming.
Transmission Manual:
Clutch system, gearbox assembly, disassembly, overhaul, shift mechanism, bearings, seals, gear ratios.
Transmission Automatic:
Torque converter, planetary gear sets, hydraulic control system, valve body, solenoids, electronic control unit (TCU), fluid types, torque specifications, diagnostics.
Drivetrain:
Front-wheel drive axle shafts, CV joints, differential (integrated into transaxle), wheel bearings.
Suspension:
Front McPherson strut, rear independent multi-link suspension, shock absorbers, springs, control arms, bushings, anti-roll bars, alignment specifications.
Steering:
Power steering system (hydraulic), steering rack, tie rod ends, steering column, power steering fluid specifications.
Brakes:
Front disc brakes (calipers, rotors), rear drum brakes (drums, shoes, wheel cylinders) or disc brakes (depending on trim), ABS system (modulator, sensors, hydraulic unit), brake fluid type (DOT 3 or DOT 4), bleeding procedures, parking brake system.
Cooling System:
Radiator, fan (electric or belt-driven), water pump, thermostat, coolant type (G11 or G12 equivalent ethylene glycol-based), capacity, hoses, pressure cap.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel pressure specifications, fuel pressure regulator.
Exhaust System:
Exhaust manifolds, catalytic converter, muffler, exhaust pipes, hanger components, emissions control integration.
Electrical System General:
Battery specifications, charging system (alternator, regulator), starting system (starter motor, solenoid), wiring diagrams for all circuits.
Lighting System:
Headlights, taillights, brake lights, turn signals, interior lighting, bulb types and replacement procedures.
Instrument Panel And Gauges:
Speedometer, tachometer, fuel gauge, temperature gauge, warning lights, cluster removal and repair.
HVAC System:
Air conditioning (compressor, condenser, evaporator, receiver/drier, refrigerant type R-134a), heating system (heater core, blower motor, climate control unit), cabin air filter replacement.
Body And Chassis:
Body panel removal and installation (fenders, doors, hood, trunk lid), glass replacement, interior trim removal, chassis component specifications.
Body Electrical:
Power windows, power locks, remote keyless entry, mirror controls, seat controls, wiper system, horn.
Restraint Systems:
Airbag system (SRS control module, sensors, airbags, seatbelt pre-tensioners), diagnostic codes, replacement procedures.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, coolant flush, brake fluid flush, transmission fluid change, differential fluid change.
Troubleshooting:
Diagnostic trouble codes (DTCs) lookup, symptom-based troubleshooting charts, component testing procedures.
Repair And Overhaul:
Engine rebuild procedures, transmission overhaul, brake system component replacement, suspension component replacement, electrical component repair.
Diagnostic Procedures:
Scan tool usage, live data interpretation, component testing with multimeter and oscilloscope, pressure testing (fuel, cooling).
Alignment And Balancing:
Wheel alignment specifications (camber, caster, toe), tire balancing procedures.
Timing Belt Replacement:
Detailed procedures for timing belt replacement, including tensioner and idler pulley replacement, and critical timing mark alignment.
Chassis Lubrication:
Grease point identification and lubrication intervals.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIYers. Covers diagnostics, repair, and overhaul procedures.
Diagnostic Tools Required:
OBD-II scan tool, multimeter, pressure gauges, feeler gauges, torque wrenches, specialized service tools (e.g., ball joint separator, spring compressor).
Wiring Diagrams:
Detailed electrical schematics for all systems, including power distribution, grounds, and component connections.
Torque Specifications:
Precise torque values for all critical fasteners across all vehicle systems.
Special Tools:
Identification and usage of manufacturer-specific or specialized tools required for certain repair procedures.
📊 Manual Specifications
File Format
Format Details:
Searchable PDF, allowing for quick information retrieval via keywords. Supports printing of individual pages or sections.
Print Quality
Image Quality:
High-resolution illustrations, diagrams, and photographs for clarity.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
2.0 Liters (1998 cc)
Engine Configuration:
Inline 4-cylinder
Valvetrain:
DOHC (Dual Overhead Camshafts), 16 valves
Bore X Stroke:
82.0 mm x 93.5 mm (approximate)
Compression Ratio:
9.5:1 (typical for this engine)
Performance
Horsepower Net:
138 hp @ 6000 rpm (approximate)
Torque Net:
133 lb-ft @ 4500 rpm (approximate)
Fuel System
Fuel Delivery:
Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane (minimum)
Fuel Tank Capacity:
14.5 gallons (approximate)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Automatic Transmission Control:
Electronically controlled with torque converter lock-up.
Manual Transmission Fluid Spec:
API GL-4, SAE 75W-90 (check manual for exact spec)
Automatic Transmission Fluid Spec:
KIA Genuine ATF SP-III or equivalent (check manual for exact spec)
📐 Dimensions
Exterior
Length:
174.5 inches (approximate)
Width:
67.7 inches (approximate)
Height:
57.7 inches (approximate)
Wheelbase:
104.3 inches (approximate)
Track Width Front:
59.1 inches (approximate)
Track Width Rear:
59.1 inches (approximate)
Ground Clearance:
N/A (typically low for the class)
Wheel Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
Wheel Size Standard:
15-inch or 16-inch alloy or steel wheels
Tire Size Standard:
P195/60R15 or P205/55R16 (depending on trim)
Weights
Curb Weight Manual:
Approx. 2700 lbs
Curb Weight Automatic:
Approx. 2800 lbs
Cargo
Trunk Volume:
Approx. 13.0 cubic feet (sedan)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (2009 model year testing)
NHTSA Front Impact Passenger:
Good (2009 model year testing)
NHTSA Side Impact Driver:
Good (2009 model year testing)
NHTSA Side Impact Rear Passenger:
Good (2009 model year testing)
IIHS Frontal Offset Score:
Good (2009 model year testing)
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Optional or standard on higher trims
Passive Features
Airbags:
Front driver and passenger airbags standard. Side-impact airbags and curtain airbags may be optional.
Seatbelts:
Three-point seatbelts in all positions, pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with auxiliary input. Higher trims may offer premium audio, satellite radio capability, and MP3 playback.
Navigation:
Rarely offered or an aftermarket option for this model year.
Driver Assistance
ABS:
Standard across all trims.
Cruise Control:
Standard on most trims, optional on base models.
Connectivity
Auxiliary Input:
Commonly available for audio devices.
Bluetooth:
Not typically factory-equipped; available as aftermarket integration.
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions).
Air Filter Replacement Interval:
Every 15,000 - 30,000 miles or as needed.
Spark Plug Replacement Interval:
Every 60,000 - 100,000 miles (depending on spark plug type, e.g., iridium).
Timing Belt Replacement Interval:
Every 90,000 - 105,000 miles or 7 years (critical due to interference engine design).
Coolant Replacement Interval:
Every 30,000 miles or 2-3 years for conventional coolant, or longer for long-life coolants.
Fluid Specifications
Engine Oil Viscosity:
SAE 5W-20 or 5W-30 (API Service SM or higher).
Engine Oil Capacity:
4.0 quarts (3.8 liters) with filter change (approximate).
Power Steering Fluid:
ATF Dexron III equivalent or specific power steering fluid (consult manual).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Brake pads and rotors, suspension bushings, CV boots, strut mounts, exhaust components.
Engine Potential Issues:
Oil consumption in higher mileage engines, occasional catalytic converter failure, O2 sensor failures, minor coolant leaks.
Transmission Potential Issues:
Automatic transmission solenoid issues, torque converter shudder (less common).
Electrical Potential Issues:
Window motor failures, power lock actuator failures, minor sensor issues (e.g., crank position sensor).
📚 Vehicle History
Brand Heritage
Kia Global Positioning:
Kia Motors Corporation, a South Korean automobile manufacturer, known for offering value-driven vehicles with improving quality and design.
Model Evolution
Spectra Lineage:
The Spectra was a compact car produced by Kia, serving as a successor to the Kia Sephia. The 2009 model represents the second generation (model code J/JS) of the Spectra, which was a significant redesign from its predecessor.
Generation 2 Introduction:
The second generation Spectra was introduced for the 2004 model year and received a facelift for the 2007 model year. The 2009 model is part of this facelifted generation.
Production
Production Location:
Primarily manufactured in South Korea (Donghee Plant) and also assembled in certain other global locations.
Production Years Global:
2004-2009 (for this generation, though name variations existed globally).
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