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Suzuki ATV LT 250 Quad Sport 2009 Digital Service Manual

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The 2009 Suzuki LT250 Quad Sport is a capable All-Terrain Vehicle (ATV) designed for sport and recreational riding. Building on Suzuki's established legacy in ATV manufacturing, this model is recognized...
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Suzuki ATV LT 250 Quad Sport 2009 Digital Service ManualSuzuki ATV LT 250 Quad Sport 2009 Digital Service ManualSuzuki ATV LT 250 Quad Sport 2009 Digital Service ManualSuzuki ATV LT 250 Quad Sport 2009 Digital Service Manual
The 2009 Suzuki LT250 Quad Sport is a capable All-Terrain Vehicle (ATV) designed for sport and recreational riding. Building on Suzuki's established legacy in ATV manufacturing, this model is recognized for its agile handling, balanced chassis, and reliable liquid-cooled, 246cc, four-stroke engine. It offers accessible performance and comfortable ergonomics, making it a popular choice for trail riding and general off-road enjoyment. The Quad Sport series has a history of refinement, and the 2009 iteration represents a mature design focused on delivering a robust and enjoyable riding experience. This comprehensive service and repair manual provides detailed guidance for maintaining and troubleshooting the 2009 Suzuki LT250 Quad Sport. It covers all essential mechanical and electrical systems, including the engine, transmission, fuel system, brakes, suspension, and electrical components, offering step-by-step procedures for routine maintenance, component replacement, and complete overhauls. With in-depth diagnostic information, wiring diagrams, and special tool requirements, this manual is an indispensable resource for owners and technicians seeking to ensure the longevity, optimal performance, and safe operation of their ATV.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT250 Quad Sport
Year:
2009
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Chassis Code:
N/A (ATVs typically use model designation and VIN)
Engine Code:
N/A (Specific engine codes are usually internal to manufacturers)
👋 Introduction
Market Position
Atv Segment:
Sport/Recreational ATV, known for its agile handling and accessible performance.
Competitive Analysis
Key Competitors:
Yamaha Warrior/Raptor, Honda TRX series, Kawasaki KFX series.
Key Features
Atv Features:
Often praised for its reliable engine, comfortable ergonomics, and balanced chassis for sport riding.
Manual Value Proposition
Purpose:
Essential resource for owners and technicians to maintain, repair, and troubleshoot the 2009 LT250 Quad Sport, maximizing its lifespan and performance.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive repair, maintenance, and troubleshooting for the 2009 Suzuki LT250 Quad Sport.
Mechanical Systems:
Engine, transmission, fuel system, exhaust, cooling, chassis, suspension, steering, brakes, drivetrain.
Electrical Systems:
Ignition, starting, charging, lighting, wiring diagrams, controls.
Body And Frame:
Body panels, frame inspection and repair, seating, controls.
Page Count
Estimated Pages:
Varies by specific publication, but typically 300-500+ pages for a complete service manual.
Manual Type
Type:
Service and Repair Manual
Language
Primary Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Assembly:
Complete engine disassembly, inspection, overhaul, and reassembly procedures.
Transmission And Drivetrain:
Clutch, gearbox, drive shafts, differential, chain/belt drive maintenance and repair.
Suspension And Steering:
Front and rear suspension component inspection, replacement, alignment, steering linkage service.
Braking System:
Brake caliper service, pad replacement, rotor inspection, hydraulic system bleeding, master cylinder.
Electrical Diagnostics:
Troubleshooting guides, wiring diagrams, component testing for ignition, charging, lighting, and accessories.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning, chain adjustment, lubrication.
Troubleshooting:
Diagnostic procedures for common starting, running, and performance issues.
Component Replacement:
Detailed steps for replacing major components like carburetors, radiators, batteries, wheels, and more.
Overhaul Procedures:
In-depth instructions for overhauling the engine, transmission, and other major assemblies.
Technical Depth
Diagnostic Level:
Advanced diagnostics, including component testing, circuit analysis, and symptom-based troubleshooting.
Repair Scope:
Covers everything from basic adjustments to complete engine and drivetrain rebuilds.
Special Tools:
Lists required special tools and their applications.
📊 Manual Specifications
File Format
Format Details:
Searchable PDF, allowing for quick keyword access to information. High-resolution scans for clarity.
Print Quality
Print Readability:
Designed for clear printing, with legible text and sharp diagrams.
Binding Type
Binding Description:
N/A (Digital download, not applicable)
Paper Type
Paper Description:
N/A (Digital download, not applicable)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, 4-valve, Single-cylinder
Displacement:
246cc
Bore X Stroke:
Approx. 72.0 mm x 61.2 mm (Refer to manual for exact figures)
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 17-20 HP (Estimate, varies with exhaust/tuning)
Torque:
Approx. 14-16 lb-ft (Estimate, varies with exhaust/tuning)
Fuel System
Carburetor Type:
Mikuni VM Series (e.g., VM34SS, refer to manual for exact model)
Fuel Type:
Unleaded gasoline, 87 octane or higher recommended
Fuel Tank Capacity:
Approx. 3.2 gallons (12 liters)
🔧 Transmission
Standard
Transmission Type:
5-speed manual with reverse
Clutch Type:
Wet, multi-plate
Final Drive:
O-ring sealed chain
Features
Gear Ratios:
Refer to manual for specific gear ratios (1st-5th and reverse).
Transmission Fluid:
API GL-4, SAE 80W-90 hypoid gear oil (Refer to manual for Suzuki-specific recommendations).
📐 Dimensions
Exterior
Length:
Approx. 74.4 inches (1890 mm)
Width:
Approx. 44.1 inches (1120 mm)
Height:
Approx. 43.7 inches (1110 mm)
Wheelbase:
Approx. 49.2 inches (1250 mm)
Weights
Dry Weight:
Approx. 474 lbs (215 kg)
Ground Clearance:
Approx. 8.3 inches (211 mm)
Cargo
Rack Capacity Front:
Approx. 40 kg (88 lbs)
Rack Capacity Rear:
Approx. 80 kg (176 lbs)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adheres to ANSI/SVIA standards for ATVs.
Active Features
Braking System Type:
Hydraulic disc brakes front and rear.
Parking Brake:
Mechanical parking brake, typically integrated into the rear brake caliper lever.
Passive Features
Lighting:
Dual halogen headlights and a single taillight/brake light.
Throttle Limiter:
Adjustable throttle limiter for beginner riders (common feature, confirm in manual).
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Basic utility vehicle, no infotainment system)
Driver Assistance
Assistance Features:
N/A (No electronic driver assistance systems typical of modern vehicles)
Connectivity
Connectivity Features:
N/A (No connectivity features)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually (Refer to manual for precise interval based on usage).
Spark Plug Inspection:
Every 50 hours or annually.
Air Filter Cleaning:
Every 25 hours or as needed based on riding conditions.
Chain Lubrication And Adjustment:
Every 15-20 hours or as needed.
Fluid Specifications
Engine Oil Type:
Suzuki recommends SAE 10W-40 API SG or higher. (Verify in manual).
Engine Oil Capacity:
Approx. 1.8 liters (1.9 US qt) with filter change. (Refer to manual for exact capacity).
Coolant Type:
Permanent type antifreeze, 50/50 mixture with distilled water.
Known Issues
Common Wear Items:
Brake pads, chain and sprockets, tires, battery, wheel bearings.
Carburetor Tuning:
May require periodic cleaning and adjustment, especially after extended storage or if fuel quality is poor.
Electrical Connections:
Corrosion or loose connections in lighting and ignition circuits can be a concern, especially in wet environments.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long-standing reputation for building reliable and capable ATVs, dating back to the early days of the sport.
Model Evolution
Lt250 Quad Sport Lineage:
The LT250 Quad Sport series has evolved over the years, with various iterations focusing on performance and rider comfort. The 2009 model represents a mature and refined design within this lineage.
Production
Production Years:
The LT250 Quad Sport was produced in various forms throughout the late 1980s, 1990s, and into the 2000s. The 2009 model year is a later iteration.
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (Specific awards for this model year are not widely publicized)
Ratings
User Satisfaction:
Generally well-regarded for its reliability and performance in its class.
Certifications
Certification Standards:
Meets all applicable government safety and emissions standards for its production year and region.
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