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2009 Suzuki VZ1500 Boulevard M90 Service Repair Manual 09

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🏷️ Basic Information Identification Make: Suzuki Model: Boulevard M90 Year: 2009 Codes Chassis Code: VZ1500 👋 Introduction Market Position Category: Cruiser Motorcycle Target Audience: Riders seeking a powerful, comfortable, and...
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2009 Suzuki VZ1500 Boulevard M90 Service Repair Manual 092009 Suzuki VZ1500 Boulevard M90 Service Repair Manual 092009 Suzuki VZ1500 Boulevard M90 Service Repair Manual 092009 Suzuki VZ1500 Boulevard M90 Service Repair Manual 09
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Boulevard M90
Year:
2009
Codes
Chassis Code:
VZ1500
👋 Introduction
Market Position
Category:
Cruiser Motorcycle
Target Audience:
Riders seeking a powerful, comfortable, and stylish cruiser with a focus on reliable performance and customisation potential.
Competitive Analysis
Competitors:
Honda Shadow series, Yamaha V-Star series, Kawasaki Vulcan series, Harley-Davidson Sportster and Softail models.
Key Features
Engine Configuration:
Liquid-cooled, 4-stroke, V-twin engine.
Styling:
Aggressive, modern styling with custom cruiser elements, distinctive M-spec design.
Drivetrain:
Shaft drive for low maintenance and smooth power delivery.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for the 2009 Suzuki VZ1500 Boulevard M90
Page Count
Estimated Pages:
800+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine assembly, disassembly, inspection, tuning, troubleshooting, and repair procedures for the V-twin engine.
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body, fuel tank, lines, and pressure testing.
Ignition System:
Ignition coils, spark plugs, timing, CDI unit, and related electrical components.
Transmission:
Clutch operation, gearbox disassembly, assembly, gear inspection, lubrication, and troubleshooting.
Drivetrain:
Shaft drive system, universal joints, final drive gear inspection and maintenance.
Brakes:
Front and rear brake systems, caliper overhaul, master cylinder service, brake fluid replacement, bleeding procedures, and ABS (if applicable).
Suspension:
Front fork service (oil change, seal replacement), rear shock absorber adjustment and replacement, linkage inspection.
Electrical System:
Wiring diagrams, battery service, charging system (stator, regulator/rectifier), starter motor, lighting, switches, sensors, and ECU diagnostics.
Chassis And Frame:
Frame inspection, steering head bearing service, wheel bearing replacement, and general chassis component maintenance.
Bodywork And Trim:
Fairing removal and installation, seat service, fender and panel component removal and replacement.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, lubrication points, valve clearance checks, and spark plug replacement.
Troubleshooting:
Diagnostic flowcharts and procedures for common mechanical and electrical faults.
Repair:
Detailed step-by-step instructions for component disassembly, repair, and reassembly.
Calibration And Adjustment:
Throttle cable adjustment, clutch adjustment, idle speed setting, and brake lever adjustment.
Torque Specifications:
Comprehensive list of torque values for all critical fasteners and bolts.
Technical Depth
Depth:
From basic rider maintenance to complete engine rebuilds and electrical system diagnostics.
Diagnostic Capabilities:
Inclusion of diagnostic trouble codes (DTCs) and testing procedures for sensors and actuators.
📊 Manual Specifications
File Format
Digital Format:
Searchable PDF, high-resolution scans of original factory documentation.
Print Quality
Quality:
Clear, legible text and diagrams suitable for printing.
Binding Type
Digital Binding:
N/A (Digital File)
Paper Type
Digital Paper:
N/A (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, 4-stroke, SOHC, 4 valves per cylinder
Displacement:
1462 cc (89.2 cu in)
Bore X Stroke:
96.0 mm x 101.0 mm (3.78 in x 3.98 in)
Compression Ratio:
9.3:1
Performance
Horsepower:
Approx. 72 HP @ 5400 RPM (manufacturer data may vary)
Torque:
Approx. 89 lb-ft @ 3400 RPM (manufacturer data may vary)
Fuel System
Fuel Delivery:
Fuel Injection, Digital EFI
Fuel Type:
Unleaded Gasoline (91 octane or higher recommended)
Cooling System
Cooling Method:
Liquid-cooled
Lubrication
Oil Type:
SAE 10W-40 API SG or higher, JASO MA certified motorcycle oil
🔧 Transmission
Standard
Type:
5-speed constant mesh
Clutch:
Wet, multi-plate
Features
Drive Type:
Shaft drive
Final Gear Ratio:
2.500 (10/4)
📐 Dimensions
Exterior
Length:
2370 mm (93.3 in)
Width:
870 mm (34.3 in)
Height:
1190 mm (46.9 in)
Wheelbase:
1670 mm (65.7 in)
Ground Clearance:
135 mm (5.3 in)
Seat Height:
705 mm (27.8 in)
Weights
Dry Weight:
255 kg (562 lbs)
Curb Weight:
276 kg (608 lbs)
Fuel Tank Capacity:
18.0 L (4.8 US gal)
🛡️ Safety Features
Ratings
Crash Safety:
Motorcycle safety standards, no specific NHTSA/Euro NCAP rating for motorcycles.
Active Features
Braking System:
Dual front disc brakes, single rear disc brake.
Lighting:
Halogen headlight, LED taillight.
Passive Features
Frame Construction:
Steel double-cradle frame for stability.
💡 Technology Features
Infotainment
Features:
Basic instrumentation (speedometer, tachometer, fuel gauge, clock), typically no advanced infotainment system on this model.
Driver Assistance
Features:
None typically associated with this model year's cruiser design.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Engine Oil Filter Replacement:
Replace at every oil change.
Air Filter Cleaning Inspection:
Inspect every 6,000 km (3,700 miles), clean or replace as needed.
Spark Plug Replacement:
Every 12,000 km (7,500 miles) or as per manual recommendation.
Valve Clearance Check:
Every 12,000 km (7,500 miles).
Brake Fluid Replacement:
Every 24 months or as needed, check fluid level regularly.
Fluid Specifications
Engine Oil Capacity:
3.0 L (3.2 US qt) without filter, 3.2 L (3.4 US qt) with filter change.
Brake Fluid:
DOT 4
Coolant:
Suzuki Long Life Coolant or equivalent (50/50 mix of ethylene glycol and deionized water)
Final Drive Oil:
Suzuki Gear Oil API GL-5 SAE 80W-90
Known Issues
Common Concerns:
Potential for occasional fuel injection system glitches, clutch drag at low speeds, and normal wear items like tires and brake pads.
Manual Benefit For Issues:
The manual provides diagnostic procedures and repair steps to address these potential issues effectively.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, Japan
Motorcycle Division:
Suzuki has a long history of producing reliable and performance-oriented motorcycles across various categories.
Model Evolution
Boulevard Lineage:
The Boulevard line evolved from the Intruder series, offering a blend of classic cruiser aesthetics with modern engineering.
M90 Specifics:
The M90 was introduced to fill a niche for a more aggressively styled, larger-displacement cruiser within Suzuki's Boulevard range.
Production
Production Period:
The M90 model was produced for a specific period, with the 2009 model being a key representation.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the 2009 M90 might not be widely publicized, Suzuki cruisers are generally recognized for their value, reliability, and performance in their segment.
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