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KIA Borrego 2009 to 2010 Service Repair Manual

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The Kia Borrego, also known as the Kia Mohave, is a full-size, body-on-frame SUV produced for the 2009 and 2010 model years. Engineered for durability and capability, it was designed...
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KIA Borrego 2009 to 2010 Service Repair Manual
The Kia Borrego, also known as the Kia Mohave, is a full-size, body-on-frame SUV produced for the 2009 and 2010 model years. Engineered for durability and capability, it was designed to compete in a segment demanding robust towing capacity, off-road potential, and ample passenger space. Featuring a strong chassis, it offered potent V6 and V8 engine options, an intelligent All-Wheel Drive system for enhanced traction, and standard three-row seating to accommodate up to seven occupants. These attributes positioned the Borrego as a capable and versatile option for families and individuals requiring a substantial and dependable vehicle for various needs. This comprehensive service and repair manual provides detailed information essential for the maintenance and repair of the Kia Borrego/Mohave. It covers a wide array of systems, including engine mechanicals, drivetrain, suspension, steering, brakes, and the electrical system, offering step-by-step procedures for routine maintenance, scheduled servicing, and complex repairs. The manual also includes troubleshooting guides, diagnostic trouble codes, wiring diagrams, and technical specifications, equipping owners, mechanics, and technicians with the knowledge necessary to ensure the optimal performance, reliability, and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Kia
Model:
Borrego / Mohave
Model Alternate Name:
Mohave
Model Year Start:
2009
Model Year End:
2010
Codes
Platform Code:
HM (for Mohave)
👋 Introduction
Market Position
Vehicle Segment:
Full-size Body-on-Frame SUV
Market Target:
Targeted at buyers seeking robust towing capacity, off-road capability, and three-row seating.
Competitive Analysis
Key Competitors:
Chevrolet Tahoe/Suburban, Ford Expedition, Toyota Sequoia, Dodge Durango, Nissan Armada.
Key Features
Body On Frame Construction:
Provides durability and towing strength.
Available V8 Engines:
Offered with potent gasoline V8 engines.
Available AWD:
Intelligent All-Wheel Drive system for enhanced traction.
Three Row Seating:
Accommodates up to seven passengers.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive Service and Repair
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine overhaul, component replacement, timing system, cooling system, lubrication system, fuel delivery, emissions control.
Engine Performance:
Diagnosis and repair of engine performance issues, drivability complaints, power output optimization.
Transmission Automatic:
Complete overhaul, fluid service, torque converter service, electronic controls, diagnostic procedures.
Transmission Manual:
Component repair, clutch service, fluid replacement, diagnostic procedures (if applicable to specific trims).
Drivetrain:
Front and rear differential service, axle shaft replacement, transfer case service, driveline component repair.
Suspension:
Front and rear suspension component replacement (struts, shocks, control arms, bushings), alignment specifications, troubleshooting.
Steering:
Power steering system diagnosis and repair, steering column service, rack and pinion replacement, steering angle sensor calibration.
Brakes:
Hydraulic system service, brake pad and rotor replacement, caliper service, ABS system diagnosis and repair, parking brake.
Electrical System:
Component testing, wiring diagrams, fuse and relay identification, battery and charging system service.
Lighting:
Headlights, taillights, interior lighting, diagnostics and repair.
HVAC:
Air conditioning system service and repair, heater core replacement, blower motor, climate control module diagnosis.
Body Exterior:
Panel replacement, door and hood alignment, bumper repair, trim component service.
Body Interior:
Seat removal and repair, dashboard components, interior trim panel replacement, soundproofing.
Restraints:
Airbag system diagnosis and repair, seatbelt service.
Infotainment:
Audio system diagnosis and repair, navigation system (if equipped), display units.
ECM PCM:
Engine Control Module (ECM) / Powertrain Control Module (PCM) diagnosis, programming, and replacement.
Bcm:
Body Control Module (BCM) diagnosis and programming.
Tire Pressure Monitoring System:
TPMS sensor diagnosis, replacement, and relearning procedures.
Procedures Included
Routine Maintenance:
Oil change, filter replacement, fluid checks and top-offs, tire rotation, spark plug replacement.
Scheduled Maintenance:
Detailed intervals and procedures for major service items.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides.
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment.
Diagnostic Trouble Codes:
Explanation of DTCs and guided diagnostic paths.
Wiring Diagrams:
Comprehensive electrical schematics for all systems.
Component Testing:
Resistance, voltage, and continuity tests for electrical and mechanical components.
Torque Specifications:
Precise torque values for all critical fasteners.
Special Tools:
Identification and usage instructions for specialized tools required for specific repairs.
Technical Depth
Depth Level:
Expert Level / Full Overhaul Capability
Detail Level:
Detailed exploded views, diagrams, and schematics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Print Readability:
High resolution, optimized for clear printing and screen viewing.
Zoom Capability:
Excellent for detailed inspection and zoom.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
Compatibility
Operating Systems:
Windows and macOS compatible
⚙️ Engine Specifications
Primary Engine
Engine Code Base:
G80 (3.8L V6)
Engine Displacement V6:
3.8 Liters (3778 cc)
Engine Configuration V6:
DOHC V6
Horsepower V6:
276 hp @ 6000 rpm
Torque V6:
267 lb-ft @ 4000 rpm
Engine Code Optional:
PB (4.6L V8)
Engine Displacement V8:
4.6 Liters (4627 cc)
Engine Configuration V8:
DOHC V8 (Hyundai Tau engine)
Horsepower V8:
337 hp @ 6000 rpm
Torque V8:
324 lb-ft @ 3500 rpm
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Induction:
Electronic Fuel Injection (EFI)
Recommended Octane:
87 Octane (Minimum), 91 Octane recommended for optimal performance (especially V8)
🔧 Transmission
Standard
Transmission Type Standard:
6-Speed Automatic Transmission (for both V6 and V8)
Optional
Transmission Type Optional:
N/A (6-speed automatic was standard)
Features
Transmission Features:
Electronically controlled, adaptive shift logic, manual shift mode.
Fluid Specifications
Transmission Fluid Type:
Kia Genuine ATF SP-IV or equivalent (Check manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
191.1 inches (4855 mm)
Width:
75.4 inches (1915 mm)
Height:
71.5 inches (1815 mm)
Wheelbase:
114.2 inches (2900 mm)
Weights
Curb Weight Approx:
4,700 - 5,000 lbs (2130 - 2268 kg) depending on configuration
Gross Vehicle Weight Rating Gvw:
Approx. 6,400 - 6,600 lbs (2900 - 3000 kg)
Cargo
Cargo Volume Behind 3Rd Row:
12.9 cu ft (365 L)
Cargo Volume Behind 2Nd Row:
43.1 cu ft (1220 L)
Cargo Volume Max:
78.9 cu ft (2235 L)
Towing
Max Towing Capacity:
Up to 5,000 lbs (2268 kg) with towing package
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4/5 stars (for most configurations)
IIHS Crash Test Ratings:
Good in frontal offset, side impact (check specific year/configuration for exact ratings).
Active Features
Electronic Stability Control:
Standard
Traction Control:
Standard
Antilock Braking System:
Standard (ABS)
Electronic Brakeforce Distribution:
Standard (EBD)
Brake Assist:
Standard (BAS)
Passive Features
Airbags:
Front, front-side, and side-curtain airbags.
Active Head Restraints:
Front seats
Latch Child Seat Anchors:
Standard
💡 Technology Features
Infotainment
Infotainment System:
Available touchscreen infotainment system with navigation, satellite radio, and auxiliary inputs.
Audio System:
Infinity premium audio system available on higher trims.
Driver Assistance
Rear Parking Sensors:
Optional
Backup Camera:
Optional
Connectivity
Bluetooth:
Available for hands-free calling and audio streaming.
Usb Aux Inputs:
Standard or available for audio connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (synthetic oil recommended).
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement V6:
100,000 miles (160,000 km) (Iridium type)
Spark Plug Replacement V8:
100,000 miles (160,000 km) (Iridium type)
Transmission Fluid Service:
Every 60,000 miles (96,000 km) or as specified by Kia, depending on driving conditions. (Flush or drain-and-fill)
Coolant Replacement:
Every 100,000 miles (160,000 km) or 5 years for initial replacement, then every 50,000 miles (80,000 km) or 3 years.
Brake Fluid Replacement:
Every 2 years or 30,000 miles (48,000 km).
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (Synthetic recommended for both V6 and V8)
Engine Oil Capacity V6:
Approximately 6.9 US quarts (6.5 liters) with filter change
Engine Oil Capacity V8:
Approximately 7.7 US quarts (7.3 liters) with filter change
Engine Coolant Type:
Propylene Glycol based, HOAT (Hybrid Organic Acid Technology) coolant. Kia Super Long Life Coolant (or equivalent).
Power Steering Fluid:
Refer to manual for specific type; typically Dexron III/VI compatible or specific Kia fluid.
Brake Fluid Type:
DOT 3
Known Issues
Engine Misfires:
Occasional reports of misfires, potentially due to ignition coil or spark plug issues.
Transmission Hesitation:
Some owners report occasional hesitation or rough shifts, often addressable with software updates or fluid service.
HVAC System Issues:
Rare instances of AC compressor or blend door actuator failures.
Suspension Noise:
Reports of suspension clunks or noises, often related to worn bushings or ball joints.
📚 Vehicle History
Brand Heritage
Brand Focus:
Kia, a South Korean manufacturer, known for its value-oriented vehicles and growing global presence.
Model Evolution
Model Introduction:
The Borrego (known as Mohave in most markets) was Kia's first dedicated body-on-frame SUV.
Design Intent:
Designed to compete with established body-on-frame SUVs, emphasizing ruggedness and towing capability.
Production
Production Location:
Hwaseong, South Korea
Production Years:
2008–2011 (North American market), longer in other markets.
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
While not a major award winner, the Borrego was generally praised for its robust chassis and powerful V8 engine within its segment at the time of release.
Ratings
Consumer Reports Ratings:
Ratings vary by year and specific components; check detailed reports for specific insights.
Certifications
Emissions Certification:
Meets relevant US EPA and CARB emissions standards for its model years.
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