🏷️ Basic Information

Make:

Volkswagen

Model:

Routan

Year:

2009

Product Type:

Service & Repair Manual Software

Licensing:

Officially Licensed

Developer:

RepairSurge

Data Source:

OE Materials (Original Equipment)

Vehicle Platform:

NS (Dodge Grand Caravan/Chrysler Town & Country basis)

👋 Introduction

Target Audience:

DIY enthusiasts, home mechanics, and professional technicians seeking comprehensive repair information for their 2009 Volkswagen Routan.

Advantages Over Print:

Instant access, portability across devices, potential for search functionality, and up-to-date information (compared to static print manuals).

Searchability:

Online platform likely offers robust search capabilities for quick information retrieval.

Convenience:

Accessible from any internet-enabled device, eliminating the need for bulky physical manuals.

Cost Effectiveness:

Offers significant savings compared to professional labor costs and potentially expensive printed manuals.

📋 Manual Details

Primary Coverage:

Comprehensive service and repair information for the 2009 Volkswagen Routan.

System Scope:

Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, Electrical Systems, HVAC, Body, Chassis, Interior, Exterior components.

Estimated Pages:

Extensive (Software-based, not a fixed page count)

Type:

Service and Repair Manual Software

Language:

English

Format:

Online Software / Web-based Access

Access Duration:

1 Year (with discounts for additional years)

Compatibility:

PC, Laptop, Smartphone, Tablet

Required Access:

Internet Connection and Web Browser

📖 Manual Coverage

Engine:

Detailed diagnostics, repair procedures, maintenance, performance tuning, component testing, and specifications for gasoline engines.

Transmission:

Service and repair of automatic transmissions, including fluid service, component replacement, diagnostic procedures, and control systems.

Drivetrain:

Front-wheel drive system, including axles, CV joints, and differential service.

Brakes:

Front and rear brake systems (discs), including pad replacement, rotor service, caliper repair, hydraulic system bleeding, ABS diagnostics, and parking brake.

Suspension:

Front and rear suspension components, including struts, shock absorbers, control arms, ball joints, bushings, sway bars, and alignment procedures.

Steering:

Power steering system, including pump, rack and pinion, steering column, and tie rod ends.

Electrical:

Comprehensive wiring diagrams, component locations, diagnostic procedures for lighting, power windows, locks, wipers, horn, and battery/charging system.

HVAC:

Heating, ventilation, and air conditioning (HVAC) system service, including refrigerant handling, compressor, condenser, evaporator, and blower motor.

Body:

Body panel repair, door mechanisms, interior trim, glass replacement, and external accessories.

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.

Troubleshooting:

Diagnostic flowcharts and procedures for identifying and resolving common and complex faults across all major systems.

Repair:

Step-by-step repair instructions for component replacement, rebuilds, and adjustments.

Installation:

Guidance on the installation of various aftermarket and OEM components.

Diagnostics:

OBD-II system diagnostics, fault code interpretation, and system-specific troubleshooting guides.

Depth:

Covers everything from basic DIY maintenance to advanced engine and transmission diagnostics and repair.

Detail Level:

Detailed component removal and installation procedures, torque specifications, and clearances.

Illustrations:

Likely includes diagrams, schematics, and exploded views (typical of OE data).

📊 Manual Specifications

Delivery Method:

Digital Access

Print Capability:

Printable pages via web browser interface (quality dependent on browser and printer).

Binding:

Not Applicable (Digital)

Paper:

Not Applicable (Digital)

⚙️ Engine Specifications

Engine Option 1:

3.8L V6 (LG V6)

Displacement 1:

3778 cc

Horsepower 1:

197 hp @ 5200 rpm

Torque 1:

256 lb-ft @ 4000 rpm

Fuel System 1:

Multi-Point Fuel Injection (MPI)

Fuel Type 1:

Unleaded Gasoline

Engine Option 2:

4.0L V6 (VQ V6)

Displacement 2:

3952 cc

Horsepower 2:

251 hp @ 5000 rpm

Torque 2:

259 lb-ft @ 4000 rpm

Fuel System 2:

Multi-Point Fuel Injection (MPI)

Fuel Type 2:

Unleaded Gasoline

Engine Control System:

Engine Control Module (ECM) / Powertrain Control Module (PCM)

🔧 Transmission

Transmission Type:

62TE Automatic Transmission

Number Of Gears:

6-speed automatic

Optional Transmission:

None offered for 2009

Transmission Fluid Type:

ATF+4 (Chrysler spec Mopar P/N 05013457AA or equivalent)

Transmission Fluid Capacity:

Approx. 7.1 US quarts (6.7 liters) for a drain and fill.

📐 Dimensions

Wheelbase:

119.2 inches (3028 mm)

Length:

201.2 inches (5111 mm)

Width:

78.2 inches (1986 mm)

Height:

68.9 inches (1750 mm)

Curb Weight Start:

Approx. 4,470 lbs (2028 kg) for 3.8L V6.

Curb Weight End:

Approx. 4,550 lbs (2064 kg) for 4.0L V6.

Cargo Volume Behind 3Rd Row:

31.3 cubic feet

Cargo Volume Behind 2Nd Row:

83.3 cubic feet

Cargo Volume Behind 1St Row:

144.1 cubic feet

🛡️ Safety Features

NHTSA Frontal Driver Impact:

5-Star (for 2009 model)

NHTSA Frontal Passenger Impact:

5-Star (for 2009 model)

NHTSA Side Driver Impact:

5-Star (for 2009 model)

NHTSA Side Passenger Impact:

5-Star (for 2009 model)

NHTSA Side Rear Passenger Impact:

5-Star (for 2009 model)

IIHS Frontal Offset Score:

Good (for 2009 model)

ABS:

Standard Anti-lock Braking System (ABS)

Traction Control:

Standard Traction Control (TCS)

Stability Control:

Standard Electronic Stability Control (ESC)

Airbags Front:

Standard advanced driver and front-passenger airbags.

Airbags Side Curtain:

Standard all-row side-curtain airbags with rollover detection.

Seatbelts:

Three-point seatbelts for all seating positions, pretensioners for front seats.

💡 Technology Features

Infotainment System:

Uconnect infotainment system (Chrysler's system adapted for VW) with available navigation, DVD entertainment system, and rear-seat screens.

Parking Assistance:

Available rear parking sensors (ParkSense).

Bluetooth:

Available Bluetooth streaming audio and hands-free calling (Uconnect).

🔧 Maintenance

Oil Change Interval:

Consult owner's manual, typically 5,000-7,500 miles (8,000-12,000 km) or 6 months, depending on driving conditions. The manual will provide specific guidance.

Engine Air Filter Replacement:

Check every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km). Detailed inspection recommended by the manual.

Cabin Air Filter Replacement:

Replace annually or every 15,000 miles (24,000 km). The manual will detail its location and replacement procedure.

Spark Plug Replacement 3.8L:

Approximately 100,000 miles (160,000 km) for iridium-tipped spark plugs. Manual will specify exact type and procedure.

Spark Plug Replacement 4.0L:

Approximately 100,000 miles (160,000 km) for iridium-tipped spark plugs. Manual will specify exact type and procedure.

Engine Oil 3.8L:

SAE 3.8W-20 Synthetic (per VW 502 00 specification or equivalent). Capacity approx. 5 quarts (4.7 liters).

Engine Oil 4.0L:

SAE 3.8W-20 Synthetic (per VW 502 00 specification or equivalent). Capacity approx. 5 quarts (4.7 liters).

Coolant:

Mopar/Chrysler OAT (Organic Acid Technology) coolant, Pentofrost A3, or equivalent. Refer to manual for specific VW specification if applicable.

Brake Fluid:

DOT 3 (or DOT 4 if specified for improved performance).

Common Issues 3.8L:

Potential for intake manifold gasket leaks, occasional EGR valve issues, and typical wear items for a vehicle of this age and platform (e.g., suspension components).

Common Issues 4.0L:

Generally considered robust, but can experience some issues with lifters or cam phasers on higher mileage units. Typical wear items apply.

Transmission Issues:

The 62TE transmission can be sensitive to fluid level and condition. Clutch wear or solenoid issues can occur with high mileage or neglect.

HVAC Issues:

Blend door actuator failures, AC compressor leaks, or blower motor issues are not uncommon in vehicles of this age.

📚 Vehicle History

Volkswagen Heritage:

Volkswagen AG, a German automotive manufacturer with a history of innovative and durable vehicles.

Routan Genesis:

The Volkswagen Routan was developed through a partnership with Chrysler, essentially a rebadged and restyled Dodge Grand Caravan/Chrysler Town & Country. It was Volkswagen's attempt to enter the North American minivan market with a European-influenced design and features.

Routan Production Years:

2009-2013

Routan Manufacturing Plant:

Windsor Assembly Plant, Ontario, Canada (same as Chrysler minivans).

🏆 Awards & Recognition

IIHS Top Safety Pick:

Awarded 'Top Pick' for safety by the Insurance Institute for Highway Safety (IIHS) in 2009.