🏷️ Basic Information

Make:

Volvo

Model:

S60

Year:

2009

Chassis Code:

P3

Generation Designation:

Second Generation (2010-2018 model years were a separate redesign, this manual covers the final years of the first generation)

👋 Introduction

Target Audience:

Volvo S60 2009 owners, DIY enthusiasts, independent repair shops, and automotive technicians.

Value Proposition:

Offers significant cost savings on repairs and maintenance by providing professional-level guidance, equivalent to dealership resources.

Documentation Source:

Original manufacturer documentation, ensuring accuracy and completeness.

Instructional Style:

Detailed substeps, numbered instructions, and visual aids (illustrations, photos) for ease of understanding.

Benefit Of Digital Format:

Convenience of instant download, no shipping costs, easy to print specific sections, and protection from dirt/oil compared to paper manuals.

📋 Manual Details

Coverage Scope:

All Models/Engines/Trim/Transmissions Types for the 2009 Volvo S60

Estimated Page Count:

Hundreds of Pages (as stated in product description)

Type:

Workshop Repair Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Service Repair:

Comprehensive engine diagnostics, maintenance, repair, and rebuild procedures.

Transmission Service Repair:

Detailed procedures for automatic and manual transmissions, including diagnostics, fluid changes, and internal repairs.

Brake System:

Service and repair for hydraulic systems, ABS, EBD, brake pads, rotors, calipers, and lines.

Wiring Diagram:

Complete electrical wiring diagrams for all vehicle systems.

Electrical System:

Troubleshooting and repair of all electrical components, including power distribution, lighting, sensors, and modules.

Suspension:

Maintenance and repair of front and rear suspension components, including struts, shocks, control arms, and bushings.

Steering:

Service and repair of the power steering system, including pump, rack, and tie rod ends.

Cooling System:

Maintenance and repair of the radiator, coolant hoses, water pump, thermostat, and cooling fans.

Fuel Injection Fuel System:

Diagnosis and repair of fuel pump, injectors, fuel lines, pressure regulator, and fuel tank.

Emission System:

Service and troubleshooting for emissions control components, including catalytic converter, O2 sensors, and EVAP system.

Heater Air Conditional:

Diagnosis and repair of HVAC system, including blower motor, evaporator, condenser, and refrigerant lines.

Engine Control System:

Detailed information on engine control module (ECM), sensors, actuators, and diagnostic trouble codes (DTCs).

Chassis Body:

Body repair, structural components, frame alignment, and body panel replacement.

Restraint System:

Service and repair of airbags, seatbelt pretensioners, and related control modules.

Interior:

Information on interior trim, upholstery, dashboard components, and interior electronics.

Differential Drive:

Maintenance and repair of front and rear differentials, drive shafts, and CV joints.

Axle:

Service and repair of front and rear axles, including bearings and seals.

General Maintenance:

Routine checks, fluid changes, filter replacements, and lubrication schedules.

Troubleshooting:

Systematic diagnostic procedures for identifying and resolving common and complex issues.

Periodic Lubrication:

Specific lubrication points and recommended lubricants for various components.

Disassembly Assembly:

Step-by-step instructions for component removal, reinstallation, and proper torque specifications.

Cleaning Reinstalling:

Procedures for cleaning components prior to reinstallation to ensure proper function and longevity.

Depth Of Information:

Professional-level diagnostic, repair, and maintenance information used by dealership technicians.

Diagnostic Capabilities:

Extensive diagnostic procedures, including fault code interpretation and symptom-based troubleshooting.

Repair Complexity:

Covers everything from basic maintenance to complete engine and transmission rebuilds.

Electrical Diagnostics:

Detailed troubleshooting for complex electrical systems, combined with comprehensive wiring diagrams.

📊 Manual Specifications

Format:

PDF

Printability:

Full Printable

Zoom Functionality:

YES (Zoom IN/OUT)

Binding:

Digital Download (No physical binding)

Paper Type:

N/A (Digital Format)

Delivery Method:

Instant Download

Software Requirements:

Adobe PDF Reader & WinZip

Operating System Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Engine Options Available:

While specific engines aren't listed in the product description, the 2009 S60 was commonly available with 2.5L turbocharged inline-5 engines (e.g., B5254T series) and potentially a 3.0L turbocharged inline-6 (T6 models).

Typical Horsepower Range:

Typically ranged from approximately 200 hp for the 2.5T to 285 hp for the T6 models, depending on the specific engine and tuning.

Typical Torque Range:

Torque figures varied but were generally in the 235 lb-ft to 295 lb-ft range.

Fuel Delivery:

Electronic fuel injection (EFI) with sequential port injection.

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended for turbocharged engines).

🔧 Transmission

Standard Transmission Type:

The 2009 S60 was predominantly offered with automatic transmissions, typically a Geartronic (sequential shifting) 6-speed automatic.

Optional Transmission Type:

While less common, some markets may have offered a 6-speed manual transmission on certain engine variants.

Geartronic Functionality:

Allows for manual selection of gears for enhanced driver control.

📐 Dimensions

Length:

Approx. 180.2 inches (457.7 cm)

Width:

Approx. 70.4 inches (178.8 cm)

Height:

Approx. 57.0 inches (144.8 cm)

Wheelbase:

Approx. 109.6 inches (278.4 cm)

Curb Weight:

Varies by model and engine, typically ranging from 3,400 to 3,700 lbs (approx. 1540 to 1680 kg).

🛡️ Safety Features

NHTSA Crash Test Ratings:

The 2009 Volvo S60 generally received high safety ratings from organizations like the NHTSA, often achieving 5-star ratings in frontal and side impact tests.

Active Safety Systems:

Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), and optional Blind Spot Information System (BLIS).

Passive Safety Features:

Advanced front airbags, side-impact airbags, inflatable curtain airbags, Whiplash Protection System (WHIPS), and reinforced safety cage construction.

💡 Technology Features

Infotainment System:

Features typically include an in-dash audio system with CD player, optional satellite radio, and auxiliary input. Higher trims may have an optional navigation system and premium sound.

Driver Assistance Features:

Standard features often include cruise control. Optional features may include parking assist sensors and the aforementioned BLIS.

Connectivity Options:

Auxiliary audio input jack for connecting external media devices. Bluetooth hands-free calling might be an option on some models.

🔧 Maintenance

Oil Change Interval:

Typically every 7,500 miles or 12 months, whichever comes first, using synthetic oil. Consult the manual for specific recommendations based on driving conditions.

Timing Belt Replacement:

For turbocharged inline-5 engines, timing belt replacement is typically recommended around 105,000 miles or 10 years. Inline-6 engines may use a timing chain. Check manual for exact interval.

Engine Oil Specification:

API SM/SN, ACEA A3/B4 or A5/B5. Viscosity commonly 0W-30 or 5W-30 synthetic. Check manual for exact specification.

Transmission Fluid Specification:

For automatic transmissions, typically Volvo's own specified ATF or a Dexron-VI compatible fluid. Refer to the manual for the exact specification and fluid type.

Coolant Specification:

Volvo Blue Coolant (or equivalent G48 ethylene glycol-based coolant).

Common Maintenance Items:

PCV (Positive Crankcase Ventilation) system issues leading to oil leaks or rough running, ignition coil failures, and power steering pump leaks can be noted common areas for this generation.

📚 Vehicle History

Volvo Brand Focus:

Volvo has a long-standing reputation for safety, comfort, and Scandinavian design, with a commitment to innovation in automotive engineering.

S60 First Generation Timeline:

The first generation S60 (2000-2009) was based on the P2 platform, known for its sporty handling and distinct styling. The 2009 model year represents the final iteration of this generation before a significant redesign.

Manufacturing Locations:

Primarily manufactured in Belgium and South Africa.

🏆 Awards & Recognition

Safety Awards:

The Volvo S60 consistently received positive safety accolades from organizations such as the IIHS (Insurance Institute for Highway Safety) and NHTSA during its production run.