Volvo S60 2009 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Volvo Model: S60 Year: 2009 Codes Chassis Code: P2X 👋 Introduction Market Position Target Audience: Do-it-yourselfer and experienced mechanic Key Features Content Highlight: Hundreds of...

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Taper: Car

Distributeur:

UGS: 18019

Mots clés: 2009 Car Cars S60 Volvo

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Volvo

Model:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Target Audience:

Do-it-yourselfer and experienced mechanic

Key Features

Content Highlight:

Hundreds of photos and illustrations, notes, cautions, and warnings

Value Proposition

Benefit:

Inexpensive way to keep vehicle working properly, guides through each service and repair procedure

Competitive Analysis

Competitors:

Competes with luxury sport sedans like BMW 3 Series, Audi A4, and Mercedes-Benz C-Class, offering a blend of performance, safety, and comfort.

📋 Manual Details

Coverage Areas

Covered Trims:

All Styles Covered

Page Count

Estimated Pages:

Hundreds (printable)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Engine Service/Repair, Engine Control System, Fuel Injection, Fuel System, Cooling System

Drivetrain:

Transmission Service/Repair, Differential/Drive, Axle

Chassis:

Brake System, Suspension, Steering, Chassis/Body

Electrical:

Electrical System, Wiring Diagram

Comfort:

Heater/Air Conditioner

Safety:

Restraint System

Interior:

Interior

Emissions:

Emission System

Lighting:

Implied coverage within Electrical System and Wiring Diagrams for headlights, taillights, interior lighting, etc.

Exhaust:

Likely covered under Engine Service/Repair or Emission System, detailing components like catalytic converters and mufflers.

Wheels Tires:

Often included in suspension or general maintenance sections, with specifications for wheel torque and tire pressure.

Climate Control:

Coverage of the HVAC system, including A/C compressor, refrigerant charging, heater core, and blower motor.

Body Panels:

Chassis/Body section will cover body panel removal and installation, door mechanisms, and glass replacement.

Procedures Included

Maintenance:

General Maintenance, Periodic Lubrication

Diagnostics:

Troubleshooting, Electrical System Diagnosis

Repair:

Complete Disassembly and Reassembly Procedures

Component Replacement:

Covers replacement of all major components across all systems, from spark plugs to suspension arms.

Diagnostics Troubleshooting:

Detailed troubleshooting guides and flowcharts for identifying and rectifying common and uncommon faults.

Alignment Specifications:

Wheel alignment specifications for front and rear suspension will be included, critical for tire wear and handling.

Diagnostics Electrical:

Detailed troubleshooting flowcharts and component testing procedures for the entire electrical system, including CAN bus communication.

Emission Controls:

Diagnosis and repair of the emission control system, including O2 sensors, catalytic converter, and EVAP system.

Recalls Tsbs:

While not explicitly stated as 'recalls/TSBs', a comprehensive factory manual often includes information critical to addressing common service bulletins or known issues.

Technical Depth

Depth:

In-depth, professional quality, step-by-step instructions, detailed substeps

Diagnostic Tools:

Implies use of Volvo's diagnostic tools (e.g., VIDA) for advanced diagnostics and software updates, with procedures for interpreting fault codes.

📊 Manual Specifications

File Format

Format:

Searchability:

PDF format typically allows for text search functionality, enabling quick retrieval of specific information.

Print Quality

Printability:

Printable without restriction (entire manual or selected pages)

Binding Type

Binding:

Digital (Downloadable)

Paper Type

Media:

Digital Download (can be burned to CD-ROM)

Requirements

Software:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Options Covered:

Implied coverage of all engine variants for the 2009 S60, including T6 and base models.

Common Engines 2009 S60:

2.5L Turbocharged Inline-5 (e.g., T5, T6), 3.0L Turbocharged Inline-6 (T6).

Performance

Engine Details Provided:

The manual covers engine service and repair, suggesting detailed specifications for horsepower, torque, and performance parameters for the specific engines offered in the 2009 S60.

Fuel System

Fuel System Coverage:

Detailed coverage of Fuel Injection and Fuel System, indicating specifications for fuel pressure, injector data, fuel pump operation, and component testing.

🔧 Transmission

Standard

Transmission Coverage:

The manual explicitly states 'Transmission Service/Repair', implying detailed procedures for automatic and potentially manual transmissions offered in the 2009 S60.

Standard Transmission Type:

Likely Geartronic (automatic) with manual shifting mode.

Optional

Transmission Types:

Likely includes details for both front-wheel drive and all-wheel drive (AWD) variants if offered with different transmissions.

Features

Transmission Procedures:

Expect detailed procedures for fluid changes, filter replacement, torque converter service, valve body diagnostics, and potential rebuild procedures.

📐 Dimensions

Exterior

Body Styles:

Volvo S60 (sedan)

Length:

Approximately 180-181 inches.

Width:

Approximately 71 inches.

Height:

Approximately 57 inches.

Weights

Curb Weight Range:

Typically ranges from approximately 3,300 to 3,600 lbs depending on engine and drivetrain configuration.

🛡️ Safety Features

Ratings

Safety Test Results:

The manual's coverage of the Restraint System suggests detailed information on airbags, seatbelts, and their associated control modules, implying comprehensive safety system repairability.

IIHS Ratings General:

The first-generation S60 typically earned good ratings in IIHS crash tests, particularly in front and side impacts.

Active Features

Active Safety Systems:

Likely includes details on ABS, Traction Control (TRACS), and Electronic Stability Control (ESC) systems as part of the Brake and Electrical System coverage.

Passive Features

Passive Safety Systems:

Extensive coverage of the Restraint System, including airbag deployment logic, sensor calibration, and pre-tensioner service.

💡 Technology Features

Infotainment

Audio Systems:

While not explicitly detailed as an 'infotainment' section, the 'Interior' and 'Electrical System' coverage might touch upon audio system components, diagnostics, and potential repair.

Navigation System:

Optional navigation systems available, with diagnostic procedures for the unit and associated components.

Driver Assistance

Advanced Features:

The manual will detail the operation and diagnostics of systems like ABS, Traction Control, and Electronic Stability Control (ESC).

Connectivity

Wiring Diagrams:

Comprehensive wiring diagrams are a key feature, crucial for understanding and diagnosing the vehicle's electrical and electronic systems, including communication networks.

🔧 Maintenance

Service Intervals

General Maintenance Schedule:

The manual's 'General Maintenance' and 'Periodic Lubrication' sections will detail recommended intervals for oil changes, filter replacements, fluid checks, and other routine services.

Timing Belt Replacement:

For non-interference engines, interval may be higher; for interference engines, crucial to replace around 60,000-100,000 miles or per manual recommendation.

Fluid Specifications

Engine Oil Type:

Likely specifies Volvo's approved synthetic engine oils meeting specific viscosity grades (e.g., 0W-30 or 5W-30) and API/ACEA classifications.

Coolant Type:

Expect specifications for Volvo's long-life coolant (e.g., G48 or similar) and the correct mixing ratio with distilled water.

Transmission Fluid Type:

Details on specific automatic transmission fluids (ATF) approved by Volvo for the various transmission units used in the 2009 S60.

Brake Fluid Type:

Likely DOT 3 or DOT 4 brake fluid, requiring specific change intervals.

Power Steering Fluid Type:

Specific Volvo power steering fluid or equivalent, with procedures for flushing and bleeding.

Known Issues

Common Wear Items:

The troubleshooting sections would indirectly address common issues like ignition coil failures, ABS sensor problems, or minor oil leaks typical of the P2 platform.

Common Electrical Faults:

Issues related to ABS modules, CEM (Central Electronic Module), and various sensors are often addressed in comprehensive manuals.

Common Engine Issues:

Turbocharger issues, PCV system blockages, and ignition coil failures can be common on turbocharged Volvos of this era.

📚 Vehicle History

Brand Heritage

Volvo Reputation:

Volvo is renowned for its commitment to safety and durability, a legacy that is reflected in the engineering of the S60.

Model Evolution

S60 Generation:

The 2009 S60 belongs to the first generation (P2 platform), known for its distinctive Scandinavian design and focus on driver comfort and safety.

Platform Name:

P2 platform, shared with other Volvo models like the V70 and XC70.

Production

Manufacturing Locations:

Primarily manufactured in Belgium and Sweden.

🏆 Awards & Recognition

Recognitions

Safety Awards History:

Volvo consistently receives accolades for safety, and the S60 likely benefited from this brand-wide reputation, with numerous safety awards claimed by the model range over its lifecycle.