Target Audience:
Do-it-yourselfer and experienced mechanic
Content Highlight:
Hundreds of photos and illustrations, notes, cautions, and warnings
Benefit:
Inexpensive way to keep vehicle working properly, guides through each service and repair procedure
Competitors:
Competes with luxury sport sedans like BMW 3 Series, Audi A4, and Mercedes-Benz C-Class, offering a blend of performance, safety, and comfort.
Engine:
Engine Service/Repair, Engine Control System, Fuel Injection, Fuel System, Cooling System
Drivetrain:
Transmission Service/Repair, Differential/Drive, Axle
Chassis:
Brake System, Suspension, Steering, Chassis/Body
Electrical:
Electrical System, Wiring Diagram
Comfort:
Heater/Air Conditioner
Emissions:
Emission System
Lighting:
Implied coverage within Electrical System and Wiring Diagrams for headlights, taillights, interior lighting, etc.
Exhaust:
Likely covered under Engine Service/Repair or Emission System, detailing components like catalytic converters and mufflers.
Wheels Tires:
Often included in suspension or general maintenance sections, with specifications for wheel torque and tire pressure.
Climate Control:
Coverage of the HVAC system, including A/C compressor, refrigerant charging, heater core, and blower motor.
Body Panels:
Chassis/Body section will cover body panel removal and installation, door mechanisms, and glass replacement.
Maintenance:
General Maintenance, Periodic Lubrication
Diagnostics:
Troubleshooting, Electrical System Diagnosis
Repair:
Complete Disassembly and Reassembly Procedures
Component Replacement:
Covers replacement of all major components across all systems, from spark plugs to suspension arms.
Diagnostics Troubleshooting:
Detailed troubleshooting guides and flowcharts for identifying and rectifying common and uncommon faults.
Alignment Specifications:
Wheel alignment specifications for front and rear suspension will be included, critical for tire wear and handling.
Diagnostics Electrical:
Detailed troubleshooting flowcharts and component testing procedures for the entire electrical system, including CAN bus communication.
Emission Controls:
Diagnosis and repair of the emission control system, including O2 sensors, catalytic converter, and EVAP system.
Recalls Tsbs:
While not explicitly stated as 'recalls/TSBs', a comprehensive factory manual often includes information critical to addressing common service bulletins or known issues.
Depth:
In-depth, professional quality, step-by-step instructions, detailed substeps
Diagnostic Tools:
Implies use of Volvo's diagnostic tools (e.g., VIDA) for advanced diagnostics and software updates, with procedures for interpreting fault codes.
Engine Options Covered:
Implied coverage of all engine variants for the 2009 S60, including T6 and base models.
Common Engines 2009 S60:
2.5L Turbocharged Inline-5 (e.g., T5, T6), 3.0L Turbocharged Inline-6 (T6).
Engine Details Provided:
The manual covers engine service and repair, suggesting detailed specifications for horsepower, torque, and performance parameters for the specific engines offered in the 2009 S60.
Fuel System Coverage:
Detailed coverage of Fuel Injection and Fuel System, indicating specifications for fuel pressure, injector data, fuel pump operation, and component testing.
Transmission Coverage:
The manual explicitly states 'Transmission Service/Repair', implying detailed procedures for automatic and potentially manual transmissions offered in the 2009 S60.
Standard Transmission Type:
Likely Geartronic (automatic) with manual shifting mode.
Transmission Types:
Likely includes details for both front-wheel drive and all-wheel drive (AWD) variants if offered with different transmissions.
Transmission Procedures:
Expect detailed procedures for fluid changes, filter replacement, torque converter service, valve body diagnostics, and potential rebuild procedures.
Safety Test Results:
The manual's coverage of the Restraint System suggests detailed information on airbags, seatbelts, and their associated control modules, implying comprehensive safety system repairability.
IIHS Ratings General:
The first-generation S60 typically earned good ratings in IIHS crash tests, particularly in front and side impacts.
Active Safety Systems:
Likely includes details on ABS, Traction Control (TRACS), and Electronic Stability Control (ESC) systems as part of the Brake and Electrical System coverage.
Passive Safety Systems:
Extensive coverage of the Restraint System, including airbag deployment logic, sensor calibration, and pre-tensioner service.
Audio Systems:
While not explicitly detailed as an 'infotainment' section, the 'Interior' and 'Electrical System' coverage might touch upon audio system components, diagnostics, and potential repair.
Navigation System:
Optional navigation systems available, with diagnostic procedures for the unit and associated components.
Advanced Features:
The manual will detail the operation and diagnostics of systems like ABS, Traction Control, and Electronic Stability Control (ESC).
Wiring Diagrams:
Comprehensive wiring diagrams are a key feature, crucial for understanding and diagnosing the vehicle's electrical and electronic systems, including communication networks.
General Maintenance Schedule:
The manual's 'General Maintenance' and 'Periodic Lubrication' sections will detail recommended intervals for oil changes, filter replacements, fluid checks, and other routine services.
Timing Belt Replacement:
For non-interference engines, interval may be higher; for interference engines, crucial to replace around 60,000-100,000 miles or per manual recommendation.
Engine Oil Type:
Likely specifies Volvo's approved synthetic engine oils meeting specific viscosity grades (e.g., 0W-30 or 5W-30) and API/ACEA classifications.
Coolant Type:
Expect specifications for Volvo's long-life coolant (e.g., G48 or similar) and the correct mixing ratio with distilled water.
Transmission Fluid Type:
Details on specific automatic transmission fluids (ATF) approved by Volvo for the various transmission units used in the 2009 S60.
Brake Fluid Type:
Likely DOT 3 or DOT 4 brake fluid, requiring specific change intervals.
Power Steering Fluid Type:
Specific Volvo power steering fluid or equivalent, with procedures for flushing and bleeding.
Common Wear Items:
The troubleshooting sections would indirectly address common issues like ignition coil failures, ABS sensor problems, or minor oil leaks typical of the P2 platform.
Common Electrical Faults:
Issues related to ABS modules, CEM (Central Electronic Module), and various sensors are often addressed in comprehensive manuals.
Common Engine Issues:
Turbocharger issues, PCV system blockages, and ignition coil failures can be common on turbocharged Volvos of this era.
Volvo Reputation:
Volvo is renowned for its commitment to safety and durability, a legacy that is reflected in the engineering of the S60.
S60 Generation:
The 2009 S60 belongs to the first generation (P2 platform), known for its distinctive Scandinavian design and focus on driver comfort and safety.
Platform Name:
P2 platform, shared with other Volvo models like the V70 and XC70.
Manufacturing Locations:
Primarily manufactured in Belgium and Sweden.
