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2009 Yamaha WOLVERINE 350 2WD / SPORT ATV Service Repair Maintenance Overhaul Manual

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Introducing the 2009 Wolverine 350 2WD/SPORT, an all-terrain vehicle engineered for versatile performance and trail riding. Building on a legacy in ATV manufacturing, this model combines a robust internal combustion...
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2009 Yamaha WOLVERINE 350 2WD / SPORT ATV Service Repair Maintenance Overhaul Manual2009 Yamaha WOLVERINE 350 2WD / SPORT ATV Service Repair Maintenance Overhaul Manual2009 Yamaha WOLVERINE 350 2WD / SPORT ATV Service Repair Maintenance Overhaul Manual2009 Yamaha WOLVERINE 350 2WD / SPORT ATV Service Repair Maintenance Overhaul Manual
Introducing the 2009 Wolverine 350 2WD/SPORT, an all-terrain vehicle engineered for versatile performance and trail riding. Building on a legacy in ATV manufacturing, this model combines a robust internal combustion engine with a focus on reliability and user experience. Its design emphasizes capability in various off-road conditions, offering a dependable platform for recreational enthusiasts. The Wolverine 350 is recognized for its solid engineering, ensuring a durable and capable machine for its intended purpose. This comprehensive factory service manual provides detailed guidance for the maintenance, repair, and troubleshooting of your 2009 Wolverine 350. Covering all essential systems, including the powertrain, chassis, fuel, electrical, and cooling systems, this manual offers in-depth procedures for disassembly, reassembly, and overhaul. It is an indispensable resource for DIY enthusiasts, professional mechanics, and technicians, offering advanced diagnostic information, torque specifications, and clear, computer-generated diagrams to ensure the longevity and optimal performance of your ATV.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Wolverine 350
Year:
2009
Sub Model:
2WD / SPORT
Vehicle Type:
All-Terrain Vehicle (ATV)
Engine Type:
Internal Combustion
👋 Introduction
Market Position
Target User:
DIY enthusiasts, professional mechanics, ATV owners
Competitive Analysis
Manual Quality Advantage:
Computer-generated, high-resolution, superior to scanned copies
Key Features
Digital Advantage:
Instant download, easily searchable, printable sections
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive Service, Repair, and Maintenance
Page Count
Estimated Pages:
Estimated 300-500 pages (typical for this type of manual)
Manual Type
Manual Classification:
Factory Service Manual (FSM)
Language
Language:
English
Format
Delivery Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain (2WD)
Chassis:
Suspension (Front & Rear), Steering, Brakes
Electrical:
Ignition System, Lighting, Starting System, Charging System, Wiring Diagrams
Fuel System:
Carburetor, Fuel Pump, Fuel Lines
Cooling System:
Radiator, Fan, Coolant Flow
Exhaust System:
Muffler, Exhaust Pipes
Body And Frame:
Body Panels, Frame, Seats, Racks
Procedures Included
Maintenance:
Scheduled Maintenance, Lubrication, Adjustments, Inspections
Troubleshooting:
Diagnostic Flowcharts, Common Problems and Solutions
Repair:
Component Disassembly, Reassembly, and Repair Procedures
Overhaul:
Engine Overhaul, Transmission Overhaul, Differential Overhaul (if applicable)
Specifications And Measurements:
Tolerances, Clearances, Torque Specifications
Technical Depth
Diagnostic Level:
Advanced Diagnostics and Troubleshooting
Rebuild Capabilities:
Complete Engine and Transmission Rebuild Procedures
Electrical Diagnostics:
Detailed Wiring Diagrams and Electrical Component Testing
📊 Manual Specifications
File Format
Digital Format:
Searchable PDF
Print Quality
Image Resolution:
High-resolution, Computer-generated (not scanned image)
Zoom Capability:
Zoomable for clarity and detail
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
348cc
Engine Configuration:
Single-cylinder, SOHC, 2-valve
Engine Cooling:
Air-cooled
Bore X Stroke:
83.0 mm x 64.5 mm
Compression Ratio:
9.2:1
Performance
Horsepower Estimated:
Approximately 20-25 HP (estimated)
Torque Estimated:
Approximately 22-25 lb-ft (estimated)
Fuel System
Fuel Delivery:
Carburetor (Mikuni BS34)
Fuel Type:
Unleaded Gasoline (91 octane or higher recommended)
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Drive System:
2WD (Shaft Drive)
Features
Gear Selection:
Forward, Neutral, Reverse
Fluid Specifications
Transmission Fluid Type:
Yamalube 4 (or equivalent SAE 10W-40 API SG or higher)
Fluid Capacity
Transmission Fluid Capacity:
Refer to manual for exact capacity (typically around 0.6-0.8 Liters)
📐 Dimensions
Exterior
Length:
75.2 in (1910 mm)
Width:
43.7 in (1110 mm)
Height:
43.3 in (1100 mm)
Wheelbase:
49.2 in (1250 mm)
Weights
Dry Weight:
534 lbs (242 kg)
Fuel Capacity:
3.2 gal (12.0 L)
Wheels And Tires
Front Tire Size:
AT22x7-10
Rear Tire Size:
AT22x10-9
Front Wheel Size:
10x5.5AT
Rear Wheel Size:
9x8.0AT
🛡️ Safety Features
Ratings
Atv Safety Standards:
Meets ANSI and Yamaha safety standards
Active Features
Braking System:
Hydraulic disc brakes (front and rear)
Parking Brake:
Mechanical parking brake
Passive Features
Lighting:
Dual halogen headlights, LED taillight/brake light
Ignition Safety:
Ignition key system, kill switch
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Basic ATV functionality)
Driver Assistance
Assistance Systems:
N/A (Focus on mechanical systems)
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 100 hours or annually (whichever comes first), or refer to manual for specific usage conditions.
Air Filter Cleaning:
Every 20 hours or as needed based on conditions.
Spark Plug Replacement:
Refer to manual for specific interval, typically every 200-400 hours.
Valve Adjustment:
Refer to manual for specific interval, typically every 200-400 hours.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent SAE 10W-30 API SE, SF, or SG)
Engine Oil Capacity:
1.70 US qt (1.6 L)
Coolant Type:
Permanent type antifreeze coolant (50/50 mixture of ethylene glycol and distilled water)
Known Issues
Common Wear Items:
Brake pads, tires, suspension bushings, drive belts (CVT).
Carburetor Cleaning:
Can be prone to clogging if fuel is not fresh or if stored improperly.
Suspension Maintenance:
Regularly check and grease suspension pivot points and shock absorbers.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for reliable and performance-oriented ATVs.
Model Evolution
Wolverine Series Introduction:
The Wolverine series has evolved over the years, focusing on versatility and trail riding.
Production
Manufacturing Location:
Primarily manufactured in Japan
🏆 Awards & Recognition
Recognitions
Historical Awards:
Yamaha ATVs generally receive positive reviews for reliability and performance in their class.
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