This manual covers the models produced between 2010 and 2011. Engineered for versatility, this parallel-twin motorcycle features a liquid-cooled, 649 cc engine with fuel injection, delivering approximately 72 horsepower and 45 lb-ft of torque, mated to a 6-speed transmission. Its design emphasizes reliability and performance, suitable for a range of riding conditions from daily commuting to longer tours. The inclusion of Anti-lock Braking System (ABS) enhances rider safety and control.
This comprehensive Service Repair Manual, written in English, provides detailed information for technicians, mechanics, owners, and enthusiasts. It covers all essential aspects of the vehicle, including general maintenance, engine and transmission service, brake system, electrical systems, suspension, steering, cooling, fuel systems, and chassis. The manual includes step-by-step repair instructions, diagnostic procedures, torque specifications, maintenance checklists, and wiring diagrams. Its extensive coverage ensures that users can effectively maintain, troubleshoot, and repair their models.
Model Variant:
KLE650 ABS
Target Audience:
Technicians, mechanics, owners, enthusiasts
Value Proposition:
Low price, great quality, instant access, comprehensive information
Manual Type:
Factory Service Repair Manual
Delivery:
Instant Download
Requirements:
Adobe PDF Reader & WinZip
Organisational Style:
Categorized by system and procedure
General Maintenance:
Included
Troubleshooting:
Included
Engine Service Repair:
Included
Transmission Service Repair:
Included
Wiring Diagrams:
Included
Electrical System:
Included
Periodic Lubrication:
Included
Emission System:
Included
Heater Air Conditioner:
Included
Engine Control System:
Included
Restraint System:
Included
Differential Drive:
Included
Operation Suggestions:
Included
Pre Ride Checks:
Included
Engine Starting Stopping:
Included
Traveling Operation:
Included
Efficient Working Methods:
Included
Special Site Operation:
Included
Storage Procedures:
Included
Transportation Preparation:
Included
Loading Unloading:
Included
Tightening Torque Specs:
Included
Maintenance Checklists:
Included
Maintenance Charts:
Included
Service Instructions:
Included
Depth:
Complete Factory Service Repair
Diagnostic Procedures:
Detailed troubleshooting guides for various systems.
Component Removal Installation:
Step-by-step instructions for disassembling and reassembling components.
Specifications Data:
Includes torque values, clearances, fluid capacities, electrical values.
Printable:
Yes (Hundreds or Thousands of pages)
Searchable:
Likely, as PDF
Compression:
May require WinZip for larger files
Type:
Liquid-cooled, 4-stroke, DOHC, 8-valve, parallel-twin
Bore X Stroke:
83.0 x 60.0 mm
Fuel System:
Fuel injection
Cooling Method:
Liquid-cooled
Ignition System:
Digital CDI
Horsepower:
Approximately 72 hp @ 8,000 rpm (typical for the era)
Torque:
Approximately 45 lb-ft @ 6,500 rpm (typical for the era)
Type:
6-speed constant mesh
Clutch:
Wet, multiple disc
Length:
Approx. 2,170 mm (85.4 in)
Width:
Approx. 850 mm (33.5 in)
Height:
Approx. 1,300 mm (51.2 in)
Wheelbase:
Approx. 1,415 mm (55.7 in)
Wet Weight:
Approx. 216 kg (476 lbs) for ABS model
ABS:
Anti-lock Braking System (standard on this model)
Instrument Cluster:
Digital speedometer, analog tachometer, fuel gauge, clock, trip meters, gear position indicator.
ABS:
Standard ABS for enhanced braking control.
Oil Change:
Typically every 6,000-7,500 miles or 6-12 months (refer to manual for exact specification)
Valve Clearance Check:
Typically every 18,000-24,000 miles (refer to manual for exact specification)
Engine Oil:
SAE 10W-40, API SG or higher, JASO MA (refer to manual for exact specification)
Coolant:
Permanent type antifreeze, 50% solution with distilled water (refer to manual for exact specification)
Brake Fluid:
DOT 4 (refer to manual for exact specification)
Common Wear Items:
Tires, brake pads, chain and sprockets, clutch plates, fork seals.
Potential Faults:
Some owners report minor vibration at certain RPMs, electrical connector corrosion in exposed areas (refer to manual for diagnostic procedures).
Key Updates 2010-2011:
Minor styling updates, potential ECU remapping for emissions or performance.