2010-2011 Kawasaki Versys/versys Abs Workshop Service Repair Manual

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This manual covers the 2010 and 2011 Versys and Versys ABS models, motorcycles known for their versatility, bridging the gap between sportbikes and adventure bikes. Featuring a reliable 649 cc...

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Taper: Motorcycle

Distributeur:

UGS: 64740

Mots clés: 2010 2011 Kawasaki Motorcycle Motorcycles Versys Versys Abs

Variantes de produits

Description

This manual covers the 2010 and 2011 Versys and Versys ABS models, motorcycles known for their versatility, bridging the gap between sportbikes and adventure bikes. Featuring a reliable 649 cc parallel-twin engine with smooth power delivery, the Versys offers engaging handling suitable for commuting, touring, and spirited riding. Its practical design, comfortable ergonomics, and sporty character have earned it positive market reception, making it a popular choice for riders seeking a capable and engaging machine. This comprehensive workshop service repair manual provides detailed guidance for the maintenance, troubleshooting, and repair of your Versys. It covers all major systems, including the engine, transmission, chassis, and electrical components, with specific procedures for scheduled maintenance, component disassembly, reassembly, and technical data. This manual is an essential resource for owners and technicians aiming to keep the motorcycle in optimal condition, ensuring its performance and longevity through accurate and detailed instructions.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Versys

Model Variant:

Versys ABS

Model Years Covered:

2010, 2011

Codes

Chassis Code Range:

ER650A (likely, verify specific year)

👋 Introduction

Market Position

Category:

Adventure Sport Touring / Middleweight Sportbike

Target Audience:

Riders seeking a versatile, practical, and engaging motorcycle for commuting, touring, and spirited riding. Also appeals to DIY mechanics and enthusiasts.

Competitive Analysis

Competitors:

Suzuki V-Strom 650, Yamaha XT660Z Ténéré (in spirit), potentially some parallel-twin sportbikes like the Honda CBR500R (later models)

Key Features Of Vehicle

Versatility:

Designed to bridge the gap between sportbikes and adventure bikes, offering a comfortable riding position, practical utility, and sporty handling.

Engine Architecture:

Parallel-twin engine, known for its smooth power delivery and good fuel economy.

Key Features Of Manual

Detail Level:

Factory-level detail with hundreds of photos and illustrations for clear guidance.

Usability:

Written for both DIY enthusiasts and experienced mechanics, making complex procedures accessible.

📋 Manual Details

Coverage Areas

Primary Coverage:

2010-2011 Kawasaki Versys / Versys ABS

Page Count

Estimated Page Count:

High (typically 400-600+ for full workshop manuals)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, internal components, lubrication, cooling, fuel system, ignition system, exhaust system

Transmission:

Clutch, gearbox, shift mechanism, final drive (chain and sprockets)

Chassis:

Frame, suspension (front fork, rear shock), steering, wheels, tires, brakes (front and rear calipers, master cylinders, ABS system)

Electrical:

Wiring diagrams, battery, charging system, starting system, ignition system, lighting, instrumentation, sensors, ECU, ABS control unit

Bodywork:

Fairings, seat, fuel tank, fenders, luggage rack (if applicable)

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid flush, coolant flush, valve clearance checks

Troubleshooting:

Diagnostic procedures, common fault finding, error code interpretation (if applicable)

Repair:

Component disassembly, reassembly, component replacement, system diagnostics and repair

Technical Data:

Torque specifications, clearances, fluid capacities, electrical specifications

Technical Depth

Depth:

Comprehensive: Covers complete disassembly and reassembly of all major components, including engine, transmission, and suspension. Suitable for full rebuilds and advanced diagnostics.

📊 Manual Specifications

File Format

File Type:

Searchable:

Likely searchable if digitally generated and not scanned image-only

Print Quality

Printability:

All pages printable

Binding Type

Binding For Download:

N/A (Digital Download)

Paper Type

Paper Type For Download:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Type:

Liquid-cooled, 4-stroke, DOHC, parallel-twin

Displacement:

649 cc

Bore X Stroke:

83.0 x 60.0 mm

Compression Ratio:

11.3:1

Performance

Horsepower Approx:

~72 hp @ 8,500 rpm (crank)

Torque Approx:

~45 lb-ft @ 7,000 rpm (crank)

Fuel System

Fuel Delivery:

Fuel Injection with 38mm Keihin throttle bodies

Fuel Type:

Unleaded gasoline, minimum 87 octane (Octane rating may vary by region)

Ignition

Ignition System:

Digital CDI

Cooling

Cooling System:

Liquid-cooled

Lubrication

Oil Type Spec:

SAE 10W-40 API SG, SH, SJ, SL, or SM; JASO MA or MA2 (verify specific manual recommendations)

Oil Capacity With Filter:

~3.4 US qt (3.2 L)

🔧 Transmission

Standard

Type:

6-speed, constant mesh

Clutch Type:

Wet, multi-disc

Features

Final Drive:

Sealed O-ring chain

Transmission Fluid

Fluid Type:

Refer to manual for specific gearbox oil (typically gear oil, NOT engine oil)

📐 Dimensions

Exterior

Length:

~83.1 in (2110 mm)

Width:

~32.1 in (815 mm)

Height:

~48.2 in (1225 mm)

Wheelbase:

~56.7 in (1440 mm)

Weights

Curb Weight Approx:

~447.5 lbs (203 kg) for ABS model

Fuel Capacity:

~5.0 US gal (19 L)

Wheels Tires

Front Tire Size:

120/70ZR17M/C (58W)

Rear Tire Size:

160/60ZR17M/C (69W)

Front Wheel Type:

Cast aluminum

Rear Wheel Type:

Cast aluminum

🛡️ Safety Features

Ratings

ABS Availability:

Available as an option (Versys ABS model)

Active Features

Braking System Front:

Dual 300mm petal-style discs, dual-piston calipers

Braking System Rear:

Single 250mm petal-style disc, dual-piston caliper

Suspension Front:

41mm telescopic fork, adjustable preload

Suspension Rear:

Offset laydown single shock, adjustable preload and rebound damping

Passive Features

Lighting:

Dual headlamps, LED taillight

💡 Technology Features

Infotainment

Instrumentation:

Digital speedometer, analog tachometer, fuel gauge, clock, odometer, trip meters, coolant temperature warning, neutral indicator, high beam indicator, turn signal indicators.

Driver Assistance

Available on the ABS model, providing anti-lock braking for increased safety and control.

Connectivity

ECU Control:

Engine Control Unit (ECU) manages fuel injection and ignition timing for optimal performance and emissions.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 6 months (refer to manual for exact recommendation)

Engine Oil Filter Change:

Every 7,500 miles (12,000 km) or 12 months, or with every oil change

Valve Clearance Check:

Every 7,500 miles (12,000 km) or 12 months (initial check might be earlier)

Spark Plug Replacement:

Refer to manual; typically every 7,500-15,000 miles depending on plug type

Fluid Specifications

Coolant Type:

Kawasaki Genuine Coolant or equivalent ethylene-glycol based coolant (typically a 50/50 mix with distilled water)

Brake Fluid Type:

DOT 4 (verify manual for exact specification)

Fork Oil Type:

Showas suspension fluid SS-10 or equivalent SAE 10W fork oil (verify manual for precise weight and quantity)

Known Issues

Engine Reliability:

Generally considered reliable. Potential for clutch wear under hard use. Some riders report minor vibrations at certain RPMs.

Suspension Feel:

Stock suspension can feel basic for aggressive riding; aftermarket upgrades are common. The manual will detail adjustment procedures.

Chain Maintenance:

Regular cleaning, lubrication, and tension adjustment are crucial for longevity due to the chain drive.

📚 Vehicle History

Brand Heritage

Kawasaki Legacy:

Kawasaki has a long-standing reputation for performance motorcycles, known for innovation and powerful engines across various categories.

Model Evolution

Versys Origin:

The Versys platform (derived from the ER-6 series) was introduced to cater to the growing middleweight sport-touring and 'supermoto-style' segment, offering a unique blend of characteristics.

Production

Manufacturing Location:

Likely Japan, but some models may be assembled in other Kawasaki facilities worldwide. Specifics for 2010-2011 should be confirmed.

🏆 Awards & Recognition

Recognitions

Market Reception:

Received positive reviews for its unique styling, sporty performance in a practical package, and affordability. Often praised as a great value proposition.