Target Audience:
Mechanical technicians familiar with BRP products and general automobile practices, as well as Polaris RUSH 600 owners.
Comparison To Dealership:
Provides information and procedures equivalent to those found in an authorized Polaris dealer service department.
Value Proposition:
Enables owners to perform maintenance and repairs like a professional, saving time and money.
Safety Emphasis:
Highlights safety equipment and precautions, including the use of torque wrenches.
Special Tools:
References and illustrates special tools recommended or required for adjustments and repairs, often by Polaris part number.
Information Reliability:
Aims to provide the most reliable information to help users get the best value from their vehicle.
Primary Coverage:
Repair and overhaul of Polaris RUSH 600 models for the specified years.
Secondary Coverage:
Routine maintenance, servicing, diagnostics, troubleshooting, and component-specific repair instructions.
Estimated Page Count:
Varies by specific content but comprehensive for a workshop manual (typically hundreds of pages).
Type:
Workshop Service Manual
Format:
PDF (Downloadable Electronic File)
Engine:
Engine disassembly, assembly, tuning, diagnostics, and repair.
Fuel System:
Fuel system components, diagnosis, repair, and maintenance.
Ignition:
Ignition system components, troubleshooting, and repair.
Lubrication System:
Lubrication system diagnosis and maintenance.
Exhaust:
Exhaust system components and service.
Electrical System:
Complete electrical system coverage, including wiring diagrams, troubleshooting, and component repair.
Body:
Body panel repair, adjustments, and related components.
Transmission:
Transmission disassembly, assembly, and repair procedures.
Tracks And Skis:
Maintenance and inspection procedures for the track and ski system.
Steering:
Steering system components, adjustments, and troubleshooting.
Heat Exchanger:
Maintenance and inspection of the cooling system's heat exchanger.
Routine Maintenance:
Detailed procedures for routine maintenance and servicing.
Troubleshooting Diagnostics:
Diagnostic procedures and troubleshooting guides for common and complex issues.
Removal Installation:
Step-by-step instructions for component removal and installation.
Assemblies Disassemblies:
Comprehensive instructions for complete assemblies and component disassemblies.
Proprietary Components:
Instructions for proprietary components, often including manufacturer data.
Suspension Service:
Procedures for servicing front and rear suspension systems, including shock absorbers and torque linkages.
Torque Specifications:
Detailed torque specifications for all critical fasteners.
Depth:
Comprehensive, suitable for professional technicians and knowledgeable DIY enthusiasts.
Emphasis:
Emphasizes special aspects of the Polaris RUSH 600, enabling quality service.
Diagnostic Codes:
Likely includes information on diagnostic trouble codes (DTCs) and their meanings.
Completeness:
Stated to be a complete service manual containing all necessary instructions for any repair.
Engine Displacement:
600cc (specific engine model and type not detailed in product info, assumed to be a 2-stroke twin cylinder for this era RUSH model).
Horsepower:
Refer to manual for specific horsepower ratings for 2010-2012 models.
Torque:
Refer to manual for specific torque ratings for 2010-2012 models.
Fuel Delivery:
Details on fuel system operation, maintenance, and repair are included in the manual.
Cooling Type:
Likely liquid-cooled, refer to manual for specifics.
Crash Test Results:
N/A (Snowmobiles are not subject to automotive crash testing standards).
Braking System:
Details on hydraulic disc brake system maintenance and repair.
Hand Warmers:
Includes maintenance and troubleshooting for comfort features.
Safety Warnings:
Manual includes specific WARNING, CAUTION, and NOTE symbols for safety and procedural accuracy.
Gauges Indicators:
Details on the instrument cluster, including speedometer, tachometer, and warning lights.
N/A:
Snowmobiles of this era generally do not feature advanced driver assistance systems in the automotive sense.
N/A:
No specific connectivity features typically found in automotive applications.
Scheduled Maintenance:
Detailed service intervals for various components (e.g., oil changes, spark plugs, chaincase lubrication, belt inspection) are provided in the manual.
Engine Oil:
Specific engine oil type and viscosity (e.g., Polaris VES Synthetic 2-stroke oil) and capacity are detailed.
Coolant:
Recommended coolant type and mixture ratio for the liquid cooling system.
Chaincase Oil:
Specifications for chaincase oil and its replacement interval.
Brake Fluid:
Recommended brake fluid type (e.g., DOT 4).
Common Wear Items:
Manual addresses wear items like drive belts, carbides, sliders, and suspension bushings.
Tune Up Procedures:
Comprehensive tune-up procedures for engine performance optimization.
Polarisfactory Overview:
Polaris Industries Inc. is a long-standing American manufacturer known for powersports vehicles, including snowmobiles, ATVs, and motorcycles.
Rush Chassis Introduction:
The RUSH model introduced the Pro-RIDE chassis, a significant advancement in snowmobile ergonomics and handling, allowing for a more rider-forward position.
Manufacturing Location:
Typically manufactured in North America, refer to vehicle for specific VIN details.