Kawasaki KLX110 2010-2014 Full Service Repair Manual

Prix habituel: $16.99
Prix soldé: $16.99
Prix habituel
Prix unitaire: par

24 people are viewing this right now

Taper: Motorcycle

Distributeur:

UGS: 79899

Mots clés: 2010 2011 2012 2013 2014 Kawasaki KLX Series KLX110 Motorcycle Motorcycles

Variantes de produits

Description

This manual covers the KLX110 models manufactured between 2010 and 2014. The KLX110, known by its generation code KLX110 (A1-A5), is a versatile off-road motorcycle celebrated for its robust engineering and reliability, making it a popular choice for recreational riding and youth competition. Its design emphasizes rider control and durability, reflecting a strong heritage in performance motorcycle manufacturing. The vehicle features a four-stroke, air-cooled single-cylinder engine with a displacement of 112 cm³, delivering approximately 8.7 horsepower, and a 4-speed semi-automatic transmission with a wet, multi-disc clutch. This comprehensive service and repair manual provides full service repair coverage for the KLX110. It is meticulously designed to assist professional technicians and advanced DIY enthusiasts in maintaining and repairing the vehicle. The manual details procedures for engine overhaul, transmission service, electrical systems, chassis and suspension, brakes, fuel and exhaust systems, and bodywork. It also includes scheduled maintenance guidance, troubleshooting diagnostics, and rebuilding instructions, all presented with detailed illustrations and numbered steps for clarity. Safety notes, cautions, and warnings are integrated throughout the repair procedures to ensure safe and effective servicing.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KLX110

Years Covered:

2010, 2011, 2012, 2013, 2014

Generation

Generation Code:

KLX110 (A1-A5)

👋 Introduction

Market Position

Target Audience:

Professional technicians and advanced DIY enthusiasts.

Competitive Analysis

Value Proposition:

Provides professional-level repair and maintenance information, saving costs on professional servicing.

Key Features

Illustration Quality:

Detailed illustrations, drawings, and photos with enlarged inset views for clarity.

Instruction Format:

Numbered steps with bold figure numbers for easy reference.

Navigation:

Numbered table of contents for quick information retrieval.

Safety Notes:

Notes, cautions, and warnings integrated within repair procedures.

📋 Manual Details

Coverage Areas

Coverage Scope:

Full Service Repair

Page Count

Estimated Page Count:

Information not explicitly stated, but implied to be comprehensive.

Manual Type

Type:

Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Service:

Complete engine overhaul, top end, bottom end, cooling system, lubrication.

Transmission Service:

Clutch, gearbox, shifting mechanism, lubrication.

Electrical System:

Ignition system, lighting, charging system, starting system, wiring diagrams.

Chassis Suspension:

Front forks, rear shock absorber, swingarm, steering system.

Brakes:

Front and rear brake systems, hydraulic components, pads, rotors.

Fuel System:

Carburetor, fuel lines, fuel tank.

Exhaust System:

Muffler, exhaust pipes, mounting hardware.

Wheels Tires:

Wheel bearing service, tire replacement, spoke tension.

Bodywork:

Fairings, fenders, seat, fuel tank cover.

Procedures Included

Maintenance:

Scheduled maintenance, lubrication points, filter replacement, valve clearance adjustment.

Troubleshooting:

Detailed diagnostic procedures for common and uncommon issues, electrical troubleshooting.

Repair:

Step-by-step instructions for component repair, disassembly, and reassembly.

Rebuilding:

Comprehensive procedures for engine rebuilds, transmission overhauls, and suspension rebuilds.

Restoration:

Guidance on refurbishing and restoring the vehicle to original specifications.

Electrical Diagnostics:

Combined with detailed wiring diagrams for effective electrical system fault finding.

Technical Depth

Depth:

Professional Technician Level, with adequate data for DIY mechanics.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Full Printable Pages

Binding Type

Binding:

Digital Download (Printable)

Paper Type

Paper Type:

N/A (Digital)

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinRAR

Compatibility

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, 2-valve, Air-cooled single cylinder

Displacement:

112 cm³ (6.8 cu in)

Bore X Stroke:

53.0 x 53.0 mm (2.1 x 2.1 in)

Compression Ratio:

9.7:1

Performance

Horsepower:

Approx. 8.7 hp @ 7,500 rpm (Varies slightly by model year and market)

Torque:

Approx. 9.0 Nm @ 5,500 rpm (Varies slightly by model year and market)

Fuel System

Carburetor Type:

Keihin PB20 (specific model may vary)

Fuel Type:

Unleaded gasoline

Lubrication

Oil Type:

SAE 10W-40 API SG or SH

Oil Capacity:

0.7 L (0.7 US qt) for filter change

🔧 Transmission

Standard

Transmission Type:

Automatic (4-speed semi-automatic clutch operation)

Optional

Transmission Options:

N/A (standardized for KLX110 models)

Features

Clutch Type:

Wet, multi-disc

Final Drive:

Chain drive

📐 Dimensions

Exterior

Overall Length:

Approx. 1,675 mm (66.0 in)

Overall Width:

Approx. 735 mm (28.9 in)

Overall Height:

Approx. 1,020 mm (40.2 in)

Wheelbase:

Approx. 1,170 mm (46.1 in)

Ground Clearance:

Approx. 255 mm (10.0 in)

Weights

Curb Weight:

Approx. 77 kg (169.8 lbs)

🛡️ Safety Features

Ratings

Safety Ratings:

Not applicable for off-road motorcycles in the same way as street vehicles.

Active Features

Braking System:

Disc brakes front and rear for effective stopping power.

Passive Features

Frame Construction:

High-tensile steel perimeter frame for durability and rider control.

💡 Technology Features

Infotainment

Infotainment Features:

Basic motorcycle instrumentation (speedometer, odometer, indicator lights). No advanced infotainment systems.

Driver Assistance

Assistance Systems:

N/A (off-road motorcycle focus on rider control and feedback).

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 1,000 km (600 miles) or 6 months, whichever comes first.

Air Filter Cleaning:

Every 600 km (375 miles) or 3 months.

Valve Clearance Check:

Every 6,000 km (3,700 miles) or 12 months.

Fluid Specifications

Fork Oil Type:

Kawasaki KHL15-10 or equivalent (e.g., Showa SS-10)

Fork Oil Level:

134 mm (5.28 in)

Known Issues

Common Wear Items:

Clutch plates, brake pads, chain and sprockets, spark plug, air filter.

Engine Tuning:

Carburetor jetting may require adjustment based on altitude and modifications. Valve clearance adjustments are crucial for optimal performance and longevity.

Maintenance Tips

Chain Maintenance:

Regular cleaning, lubrication, and tension adjustment are vital for drivetrain longevity and performance.

📚 Vehicle History

Brand Heritage

Kawasaki Legacy:

Kawasaki has a long-standing history in motorcycle manufacturing, known for performance and reliability across various segments including off-road.

Model Evolution

Klx110 Lineage:

The KLX110 is a popular entry-level, youth-oriented off-road motorcycle, designed for recreational riding and competition, evolving with minor updates over its production run.

Production

Manufacturing Location:

Primarily manufactured in Thailand and Japan.

🏆 Awards & Recognition

Recognitions

Off Road Recognition:

The KLX110 is consistently recognized as a leading entry-level and youth off-road bike, often praised for its ease of use and capability.