Kawasaki KLX110 2010-2014 All Service Manual Repair

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Taper: Motorcycle

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UGS: 79891

Mots clés: 2010 2011 2012 2013 2014 Kawasaki KLX Series KLX110 Motorcycle Motorcycles

Variantes de produits

Description

This manual covers the KLX110 and KLX110L models produced between 2010 and 2014. Known for its robust 4-stroke, single-cylinder engine and durable construction, the KLX110 series is designed for recreational off-road riding and is a popular choice for younger riders and enthusiasts. Its compact dimensions, accessible power delivery, and reliable performance make it a staple in the entry-level dirt bike segment. The KLX110L variant typically offers enhanced features such as an electric starter and increased suspension travel, further solidifying its reputation for fun and capability. This comprehensive Service Repair Manual in English provides detailed guidance for the maintenance and repair of your KLX110 or KLX110L. It covers a wide array of systems, including engine, transmission, brakes, suspension, steering, and electrical components. Within its pages, you will find step-by-step procedures for general maintenance, troubleshooting common issues, and performing in-depth repairs or rebuilds. Technical specifications, torque values, and wiring diagrams are also included, offering essential data for owners, mechanics, and technicians to ensure the optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KLX110

Model Variant:

KLX110L (potentially, given the era and overlap)

Codes

Production Years Covered By Manual:

2010, 2011, 2012, 2013, 2014

👋 Introduction

Market Position

Target Audience:

Owners seeking to perform their own maintenance and repairs, independent motorcycle repair shops, DIY enthusiasts.

Competitive Analysis

Value Proposition:

Provides significant cost savings compared to dealership or professional shop labor, empowers owners with knowledge for effective maintenance and repair.

Key Features

Accessibility:

Instant download allows for immediate access to repair information.

Comprehensiveness:

Covers a wide range of systems and procedures, acting as a complete guide.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service and repair

Specific Systems Listed:

General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Engine Control System, Chassis/Body, Restraint System, Axle

Page Count

Estimated Page Count:

Estimated 300-500 pages (typical for a comprehensive service manual of this type)

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Digital Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical (disassembly, assembly, inspection, repair), fuel system (carburetion/injection, fuel pump, filter), ignition system, exhaust system, cooling system (radiator, thermostat, fan), engine control system.

Transmission Drivetrain:

Transmission (gearbox internals, clutch, shifting mechanisms), final drive (chain, sprockets).

Chassis Suspension Steering:

Front suspension (forks, steering stem), rear suspension (shock absorber, swingarm), wheel bearings, steering system (handlebars, steering stem bearings).

Brakes:

Front and rear brake systems (calipers, master cylinders, brake pads, brake lines, brake fluid).

Electrical:

Starting system (starter motor, battery), lighting system (headlight, taillight, turn signals), charging system (stator, rectifier/regulator), engine control unit (ECU) and sensors, wiring diagrams.

Body Frame:

Frame, body panels, seat, fuel tank, fenders, plastics.

Procedures Included

Maintenance:

Regular scheduled maintenance (oil changes, filter replacements, chain adjustments, spark plug inspection/replacement), periodic lubrication, fluid level checks and top-offs.

Troubleshooting:

Diagnostic procedures for common and uncommon problems, symptom-based troubleshooting charts, fault code interpretation (if applicable).

Repair Rebuild:

Step-by-step instructions for disassembling, inspecting, repairing, and reassembling all major vehicle components and systems.

Technical Data:

Torque specifications for all fasteners, clearances and tolerances for engine components, electrical system specifications, fluid capacities.

Technical Depth

Depth:

Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, electrical diagnostics, and chassis repairs.

📊 Manual Specifications

File Format

Format:

Software Requirements:

Adobe Acrobat Reader, WinZip (or equivalent decompression software)

Compatibility:

Compatible with all Windows and Mac operating systems.

Print Quality

Searchable Text:

Likely includes searchable text for efficient information retrieval.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, 2-valve, Single-cylinder

Displacement:

111cc (for KLX110) or 112cc (for KLX110L)

Bore X Stroke:

Approximately 52.4 x 49.5 mm (for KLX110), can vary slightly for KLX110L.

Compression Ratio:

Approximately 9.5:1

Performance

Horsepower:

Approximately 7-8 HP (estimated, exact figures may vary by year/spec)

Torque:

Approximately 6-7 lb-ft (estimated, exact figures may vary by year/spec)

Fuel System

Fuel Delivery:

Carburetor (e.g., Keihin PB20 for some models) or Fuel Injection (for KLX110L models, typically electronic fuel injection - EFI).

Fuel Type:

Unleaded gasoline

🔧 Transmission

Standard

Type:

4-speed manual transmission (KLX110) or 5-speed manual transmission (KLX110L).

Clutch Type:

Wet, multi-disc

Features

Final Drive:

Chain drive

📐 Dimensions

Exterior

Overall Length:

Approximately 1660 mm (65.4 in)

Overall Width:

Approximately 750 mm (29.5 in)

Overall Height:

Approximately 1030 mm (40.6 in)

Wheelbase:

Approximately 1160 mm (45.7 in)

Ground Clearance:

Approximately 235 mm (9.3 in)

Weights

Curb Weight:

Approximately 77 kg (169.8 lbs)

🛡️ Safety Features

Ratings

Safety Features Overview:

As a dirt bike/off-road recreational vehicle, primary safety focus is on robust construction and reliable braking. No specific crash test ratings apply in the automotive sense.

Active Features

Braking System:

Hydraulic disc brakes front and rear for effective stopping power.

💡 Technology Features

Infotainment

Infotainment Features:

N/A (This is a basic off-road/pit bike, no advanced infotainment systems).

Driver Assistance

Assistance Features:

N/A (No electronic driver assistance features).

Connectivity

Connectivity Features:

N/A (No connectivity features).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3,000 km (1,800 miles) or 6 months, whichever comes first (refer to manual for exact specifications).

Oil Filter Replacement:

Every engine oil change, or as specified in the manual. Part number likely KA-1006 (check specific year).

Spark Plug Inspection:

Every 1,000 km (600 miles) or annually. Recommended spark plug type: NGK CR9E (check manual).

Air Filter Cleaning:

Every 1,000 km (600 miles) or annually. Recommended cleaning agent and oil type specified in manual.

Fluid Specifications

Engine Oil Type:

API SG, SF or SE classification SAE 10W-40 motorcycle oil. Capacity: Approximately 0.9 L (0.95 US qt).

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Coolant Type:

Not applicable (air-cooled engine).

Known Issues

Common Wear Items:

Brake pads, clutch plates, chain and sprockets due to off-road use and rider experience levels.

Electrical Connections:

Occasional issues with corrosion on electrical connectors in off-road environments; manual covers inspection and cleaning.

📚 Vehicle History

Brand Heritage

Kawasaki Motorsports:

Kawasaki has a long and successful history in motorcycle manufacturing, particularly in off-road and performance segments.

Model Evolution

Klx Lineage:

The KLX line represents Kawasaki's commitment to the off-road and dual-sport motorcycle market. The KLX110 has been a popular choice for younger riders and recreational off-roading.

Production

Klx110 Introduction:

The KLX110 was initially introduced around 2002, evolving through various iterations including the KLX110L which offered an electric starter and more suspension travel.

🏆 Awards & Recognition

Recognitions

Market Recognition:

The KLX110 has consistently been praised as a capable and fun entry-level off-road machine by motorcycle publications and riders.