Engine:
Engine overhaul, disassembly, assembly, troubleshooting, diagnostics, internal component specifications.
Transmission:
Transmission repair, maintenance, torque specifications, gear ratios, lubrication.
Fuel System:
Fuel injection system, carburetor (if applicable), fuel pump, lines, tank, emissions controls.
Lubrication System:
Oil pump, oil filter, oil passages, oil change procedures, fluid specifications.
Cooling System:
Radiator, cooling fan, water pump, thermostat, coolant specifications, flush and fill procedures.
Electrical System:
Wiring diagrams, ignition system, starting system, charging system (alternator/stator), lighting, battery, fuses, relays, diagnostic codes.
Drive System:
Front and rear driveshafts, differentials, CV joints, drive clutch, driven clutch, belt replacement, AWD system operation.
Suspension:
Front and rear suspension components, shock absorbers, springs, A-arms, bushings, alignment specifications.
Steering:
Steering column, tie rods, steering rack, power steering system (if applicable), wheel alignment.
Frame:
Chassis inspection, frame integrity, mounting points, structural components.
Controls Indicators:
Handlebar controls, brake levers, throttle, shifter, dashboard indicators, warning lights, switch functions.
Bodywork Plastics:
Instructions for removing and reinstalling body panels, fenders, bumpers, and other plastic components.
Exhaust System:
Service and inspection of the exhaust manifold, muffler, and any emission control devices.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication points, belt inspection, tire pressure.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides, common problem identification and solutions.
Repair:
Step-by-step repair procedures for all covered systems, including component replacement and adjustment.
Rebuild:
Comprehensive procedures for engine, transmission, and differential rebuilds.
Engine Timing:
Procedures for setting and verifying engine timing (if applicable to the specific engine architecture).
Clutch Adjustment Service:
Detailed instructions for clutch inspection, cleaning, weight and spring service, and belt replacement.
Suspension Alignment:
Specifications and procedures for checking and adjusting wheel alignment for optimal handling and tire wear.
Frame Alignment:
Checks for frame straightness and potential damage after impacts.
Depth:
Covers everything from basic do-it-yourself maintenance to advanced engine and transmission overhauls. Highly detailed for professional technicians and experienced DIY enthusiasts.
Wiring Diagrams:
Includes detailed, often color-coded, wiring diagrams for the entire electrical system, essential for troubleshooting.
Torque Specifications:
Provides precise torque specifications for all critical fasteners and components during assembly and repair.
Diagnostic Codes:
Lists and explains any diagnostic trouble codes (DTCs) the ATV might generate, aiding in rapid fault identification.
Oil Change Interval:
Specific intervals for engine oil and filter changes (e.g., every 100 hours or 12 months), transmission fluid, and differential oil changes are detailed.
Engine Oil:
Specifies required API service classification and viscosity grade (e.g., SAE 0W-40 Synthetic). Full fluid specs for all systems are provided.
Coolant:
Type of coolant (e.g., ethylene glycol based antifreeze) and recommended mixture ratio.
Brake Fluid:
Specifies DOT 3 or DOT 4 brake fluid for hydraulic systems.
Gear Oil:
Specifications for front and rear differential and gearbox lubrication.
Common Wear Items:
The manual implicitly covers common wear items such as drive belts, brake pads, suspension bushings, and tie rod ends by detailing their replacement procedures and recommended checks.
Electrical Diagnostics:
Provides guidance on diagnosing common electrical faults related to starter, charging system, and lighting.