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2010 Dodge Journey Service and Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Journey Year: 2010 Market Segment: Mid-size Crossover SUV 👋 Introduction Market Position Positioning: The 2010 Dodge Journey was positioned as a family-oriented, versatile...
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2010 Dodge Journey Service and Repair Manual2010 Dodge Journey Service and Repair Manual2010 Dodge Journey Service and Repair Manual2010 Dodge Journey Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Journey
Year:
2010
Market Segment:
Mid-size Crossover SUV
👋 Introduction
Market Position
Positioning:
The 2010 Dodge Journey was positioned as a family-oriented, versatile crossover SUV, offering three-row seating in some configurations and a blend of car-like driving dynamics with SUV utility. It competed with vehicles like the Toyota Highlander, Honda Pilot, and Ford Edge.
Competitive Analysis
Strengths:
Spacious interior, flexible seating options, available AWD, comfortable ride, competitive pricing.
Weaknesses:
Base engine performance (2.4L), CVT transmission smoothness in some conditions, perceived interior material quality compared to some rivals.
Key Features
Seating:
Optional 7-passenger seating with 2nd-row tilt-and-slide functionality and available integrated child booster seats.
Storage:
Numerous clever storage solutions including under-seat storage bins (front passenger), in-floor cargo bins in the second row, and a dual-level cargo floor.
Design:
Distinctive Dodge styling with a crosshair grille, available R/T sport appearance package.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical, Electrical, Body, Maintenance, Troubleshooting, Diagnostics
Engine Coverage:
2.4L I4 (World Engine), 3.5L V6 (Pentastar)
Transmission Coverage:
CVT (for 2.4L), 6-speed automatic (for 3.5L)
Trim Level Coverage:
All trims including SE, SXT, R/T
Page Count
Estimated Pages:
2000-3000
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF) - Searchable
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (2.4L, 3.5L), Engine control systems (PCM/ECM), Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system
Drivetrain:
Front-wheel drive (FWD), All-wheel drive (AWD) system components, CV joints, Driveshafts, Differentials
Transmission:
CVT operation and repair, 6-speed automatic transmission (62TE) operation and repair, Torque converter, Gear shift mechanisms
Suspension:
Front suspension (MacPherson strut), Rear suspension (Multi-link), Springs, Shock absorbers, Bushings, Wheel alignment specifications
Steering:
Power steering system (hydraulic), Steering gear, Power steering pump, Steering column, Tie rods
Brakes:
Front disc brakes, Rear disc brakes, ABS (Anti-lock Braking System), Traction Control, Electronic Stability Control (ESC), Brake fluid specifications
Electrical:
Battery, Charging system, Starting system, Lighting (headlights, taillights, interior), Fuses and Relays, Wiring diagrams, Instrument cluster, Power windows, Power locks, HVAC controls
Body And Interior:
Body panels, Doors, Hood, Liftgate, Bumpers, Seats, Trim panels, Dashboard, HVAC system operation, Body sealant and adhesive specifications
HVAC:
Air conditioning system, Heater core, Blower motor, Refrigerant specifications, HVAC diagnostics
Procedures Included
Maintenance:
Oil change, Filter replacement (oil, air, cabin), Spark plug replacement, Fluid checks and top-offs (coolant, brake fluid, power steering fluid, transmission fluid), Tire rotation
Engine Repair:
Head gasket replacement, Timing chain/belt service, Piston and ring replacement, Valve stem seal replacement, Engine assembly/disassembly
Transmission Repair:
CVT fluid and filter replacement, 6-speed automatic transmission fluid and filter replacement, Valve body repair, Clutch pack replacement (if applicable), Transmission removal and installation
Brake Service:
Brake pad and rotor replacement, Brake caliper service, Brake fluid bleeding, ABS module diagnosis and replacement
Electrical Diagnostics:
Troubleshooting wiring issues, Sensor testing, Actuator testing, PCM/ECM diagnostics, Instrument cluster repair
Suspension And Steering Repair:
Strut and shock replacement, Control arm bushing replacement, Ball joint replacement, Tie rod end replacement, Power steering pump replacement, Wheel bearing replacement
Body And Trim:
Door panel removal, Seat removal, Dashboard removal, Liftgate adjustment, Panel alignment procedures
Troubleshooting:
Diagnostic trouble codes (DTCs) interpretation, Symptom-based troubleshooting guides, Component testing procedures
Technical Depth
Depth:
Comprehensive from basic maintenance to in-depth component-level repair and overhaul. Includes detailed diagnostic procedures, specifications, and wiring diagrams.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Fully text-searchable for quick information retrieval.
Printability:
Printable for workshop use.
Print Quality
Quality:
High-resolution scans ensuring clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Base Engine:
2.4L 'World Engine' DOHC 16-valve Inline-4
Optional Engine:
3.5L SOHC 24-valve V6 (Pentastar evolution)
Performance
2.4L Hp:
173 hp @ 6000 rpm
2.4L Torque:
165 lb-ft @ 4400 rpm
3.5L Hp:
235 hp @ 6400 rpm
3.5L Torque:
232 lb-ft @ 4000 rpm
Fuel System
2.4L Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
3.5L Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Engine Code
2.4L Code:
ED7 (World Engine)
3.5L Code:
EGD (Chrysler 3.5L High Output V6)
Cooling System
Coolant Capacity:
Approx. 8.0 quarts (7.6 liters) with V6 / 7.3 quarts (6.9 liters) with 4-cyl
Oil Specifications
2.4L Oil Type:
SAE 5W-20
3.5L Oil Type:
SAE 5W-20
Oil Capacity
2.4L Oil Capacity:
4.5 quarts (4.3 liters)
3.5L Oil Capacity:
6.0 quarts (5.7 liters)
🔧 Transmission
Standard
2.4L Transmission:
CVT (Continuously Variable Transmission)
Optional
3.5L Transmission:
6-speed automatic (62TE)
Features
Cvt Features:
Simulated gear shifts for a more conventional feel.
62Te Features:
Auto Stick manual shifting mode.
Fluid Type
Cvt Fluid Type:
Mopar CVTF+4 (or equivalent)
62Te Fluid Type:
Mopar ATF+4 (or equivalent)
Fluid Capacity
62Te Capacity:
Approx. 4.6 quarts (4.4 liters) for fluid change only
📐 Dimensions
Exterior
Length:
192.4 inches (4887 mm)
Width:
72.5 inches (1842 mm)
Height:
66.1 inches (1679 mm)
Wheelbase:
113.8 inches (2890 mm)
Interior
Passenger Volume:
Approx. 108.5 cu ft (3072 liters)
Cargo
Cargo Volume Behind 1St Row:
Approx. 68.1 cu ft (1928 liters)
Cargo Volume Behind 2Nd Row:
Approx. 39.6 cu ft (1121 liters)
Weights
Curb Weight Min:
Approx. 3900 lbs (1769 kg) for 2.4L FWD
Curb Weight Max:
Approx. 4500 lbs (2041 kg) for 3.5L AWD
Towing Capacity:
Up to 2000 lbs (907 kg) for 3.5L models.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 Stars (Driver and Passenger)
NHTSA Side Impact:
5 Stars (Front and Rear Seat)
NHTSA Rollover:
4 Stars
Active Features
Stability Control:
Standard Electronic Stability Control (ESC) with Traction Control
Braking Assist:
Standard Anti-lock Braking System (ABS)
Passive Features
Airbags Front:
Advanced multi-stage front airbags
Airbags Side:
Front seat-mounted side airbags
Airbags Curtain:
Full-length side-curtain airbags for all rows
Seatbelts:
3-point seat belts in all seating positions, front seat belt pretensioners.
💡 Technology Features
Infotainment
Infotainment System:
Available Uconnect infotainment system with touchscreen, AM/FM radio, CD/MP3 player, and optional navigation.
Audio Options:
Boston Acoustics premium audio system available on higher trims.
Driver Assistance
Parking Assist:
Available ParkView Rear Back-Up Camera and rear parking assist sensors.
Tire Pressure Monitoring:
Standard Tire Pressure Monitoring System (TPMS)
Connectivity
Bluetooth:
Available Uconnect Bluetooth hands-free communication.
Usb:
Available USB port for media playback and device charging.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 to 8,000 miles (9,600 to 12,800 km) or 6 months, using synthetic oil; follow oil change indicator if equipped.
Air Filter Replacement:
Every 30,000 miles (48,000 km)
Cabin Filter Replacement:
Every 15,000 to 20,000 miles (24,000 to 32,000 km)
Spark Plug Replacement:
2.4L: 100,000 miles (160,000 km) (Long-life iridium); 3.5L: 100,000 miles (160,000 km) (Long-life iridium)
Cvt Fluid Change:
Recommended every 60,000 miles (96,000 km) or as indicated by the oil change indicator.
Automatic Transmission Fluid Change:
Recommended every 60,000 miles (96,000 km) or as indicated by the oil change indicator.
Fluid Specifications
Coolant Type:
Mopar OAT (Organic Acid Technology) 5/150 Antifreeze/Engine Coolant, Pink
Brake Fluid Type:
DOT 3
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent Dexron III ATF
Known Issues
Cvt Issues:
Some models experienced CVT judder or premature wear, particularly with inadequate fluid maintenance.
Suspension Issues:
Early models could experience worn front suspension components, particularly ball joints and control arm bushings.
HVAC Issues:
Blend door actuator failures leading to improper temperature control are not uncommon.
Engine Mounts:
Engine mount degradation can lead to increased vibration felt in the cabin.
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge has a long history of producing robust and functional vehicles, often with an emphasis on performance and value. The Journey aimed to leverage this by offering a practical yet stylish SUV.
Model Evolution
Platform:
Based on the Chrysler D-segment platform, sharing components with other Chrysler and Dodge vehicles of the era.
First Generation:
The 2009 model year marked the debut of the Dodge Journey, designed to compete in the growing crossover SUV market.
Production
Manufacturing Location:
Toluca Assembly Plant, Mexico
Production Years:
2009-2020 (North America)
🏆 Awards & Recognition
Recognitions
Safety Award IIHS:
Insurance Institute for Highway Safety (IIHS) Top Safety Pick ratings were generally good for this model year, though some specific ratings varied by test and year. The 2010 model received 'Good' in frontal offset and side impact tests.
Ratings
Fuel Economy Epa:
2.4L FWD: Approx. 17 MPG city / 24 MPG highway; 3.5L FWD: Approx. 16 MPG city / 23 MPG highway; 3.5L AWD: Approx. 16 MPG city / 22 MPG highway.
Certifications
Emission Standards:
Meets EPA emission standards for the model year.
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