2010 Harley Davidson FLHTCU ULTRA Classic Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCU Ultra Classic Year: 2010 Codes Model Code: FLHTCU Vin Decoder Platform: Harley-Davidson Touring Platform 👋 Introduction Market Position Segment: Full-size Luxury Touring...

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Taper: Motorcycle

Distributeur:

UGS: 505888

Mots clés: 2010 FLHTCU Harley Davidson Misc Motorcycle Motorcycles ULTRA Classic

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHTCU Ultra Classic

Year:

Codes

Model Code:

FLHTCU

Vin Decoder Platform:

Harley-Davidson Touring Platform

👋 Introduction

Market Position

Segment:

Full-size Luxury Touring Motorcycle

Target Audience:

Long-distance touring riders seeking comfort, amenities, and classic Harley-Davidson styling.

Competitive Analysis

Key Competitors:

Indian Roadmaster, Honda Gold Wing, BMW R1250RT.

Differentiation:

Iconic Harley-Davidson V-twin engine, extensive customization options, strong rider community, and classic styling.

Key Features

Comfort:

Large fairing with windshield, comfortable seating for rider and passenger, adjustable rider backrest, ample storage.

Technology:

Advanced infotainment system with navigation, cruise control, CB/intercom, and premium sound system.

Performance:

Torquey Twin Cam 103 engine, comfortable riding ergonomics, and stable handling for long-distance travel.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service and repair for the 2010 Harley-Davidson FLHTCU Ultra Classic

Diagnostic Coverage:

Troubleshooting procedures, diagnostic trouble codes (DTCs), and repair strategies

Maintenance Coverage:

Scheduled maintenance, routine servicing, and preventative care recommendations

Electrical Coverage:

Detailed wiring diagrams, electrical component testing, and troubleshooting for all systems

Engine Coverage:

Engine assembly, disassembly, component inspection, and rebuilding procedures for the Twin Cam 103

Transmission Coverage:

Six-speed Cruise Drive transmission service, repair, and component identification

Bodywork Coverage:

Fairing removal and installation, body panel repair, and accessory fitting instructions

Suspension Coverage:

Front fork and rear shock absorber service, adjustments, and replacement

Braking System Coverage:

Brake system diagnostics, fluid replacement, pad and rotor service, and ABS troubleshooting

Wheel Tire Coverage:

Wheel bearing service, tire installation, and balancing procedures

Page Count

Estimated Pages:

Manual Type

Type:

Factory Service Manual (FSM)

Description:

Official Harley-Davidson service repair manual for professional technicians and advanced DIY users.

Language

Primary Language:

English

Format

Digital Format:

PDF (Portable Document Format)

Download Availability:

Instant Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (Twin Cam 103), Fuel System (EFI), Ignition System, Exhaust System, Transmission (6-Speed Cruise Drive), Primary Drive, Final Drive

Chassis:

Frame, Front Suspension (Gaucho Fork), Rear Suspension (Air-Adjustable Shocks), Steering, Wheels, Tires, Brakes (ABS)

Electrical:

Battery, Charging System, Ignition System, Lighting System, Instrumentation, Audio System (Advanced Audio System), Security System, Fairing Electrical Components, Wiring Diagrams

Body:

Fairing, Saddlebags, Tour-Pak, Fenders, Fuel Tank, Seat, Handlebars, Controls, Side Stand

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, brake fluid flush, tire pressure checks, drive belt adjustment.

Troubleshooting Diagnostics:

Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation, circuit analysis.

Repair Rebuild:

Engine internal component replacement (pistons, rings, valves), transmission gearset service, brake caliper rebuild, suspension component overhaul.

Installation Adjustment:

Accessory installation, control cable adjustments, clutch and brake lever adjustment, suspension sag adjustment.

Special Tools:

Identification and usage of specialized Harley-Davidson tools required for various service procedures.

Technical Depth

Depth:

In-depth coverage for complete overhaul and rebuilds, including torque specifications, clearance measurements, and assembly sequences.

Diagnostics Level:

Advanced electronic diagnostics and troubleshooting, including scan tool usage and data interpretation.

Accuracy:

Factory-level accuracy and detail, mirroring the information provided to authorized Harley-Davidson dealerships.

📊 Manual Specifications

File Format

Type:

Digital (PDF)

Searchability:

Fully searchable text content for quick information retrieval.

Printability:

Printable pages for convenient workshop use.

Print Quality

Image Resolution:

High-resolution diagrams, schematics, and photographs.

Binding Type

Digital:

N/A (Digital Download)

Paper Type

Digital:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 103™

Displacement:

1690 cc (103 cu. in.)

Bore X Stroke:

3.875 in. x 4.38 in. (98.4 mm x 111.3 mm)

Compression Ratio:

9.1:1

Valvetrain:

Overhead valves (OHV), 2 valves per cylinder, pushrod actuated

Performance

Horsepower Estimated:

75 HP @ 5000 RPM (approximate, varies by dyno and tuning)

Torque Peak:

96 ft-lbs @ 3500 RPM (approximate, varies by dyno and tuning)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Premium Unleaded Gasoline

Fuel Capacity:

6.0 US gallons (22.7 L)

🔧 Transmission

Standard

Type:

6-Speed Cruise Drive®

Clutch Type:

Hydraulically actuated, 9-plate, wet clutch

Primary Drive:

Gear drive with integrated chain

Final Drive:

Belt, 29T x 68T

Features

Gear Ratios:

1st: 9.593, 2nd: 6.650, 3rd: 4.934, 4th: 3.810, 5th: 3.135, 6th: 2.790

Transmission Fluid Type:

Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent API GL-5 rated gear oil)

📐 Dimensions

Exterior

Length:

103.7 in. (2634 mm)

Width:

38.0 in. (965 mm)

Height:

54.5 in. (1384 mm)

Seat Height Laden:

29.1 in. (740 mm)

Ground Clearance:

5.1 in. (130 mm)

Cargo

Saddlebag Capacity:

Approx. 2.2 cu. ft.

Tour Pak Capacity:

Approx. 2.4 cu. ft.

Weights

Dry Weight:

838 lbs (380 kg)

1360 lbs (617 kg)

Weight Carrying Capacity:

522 lbs (237 kg)

🛡️ Safety Features

Ratings

Standard (Anti-lock Braking System)

Active Features

Braking System:

Dual front disc brakes, single rear disc brake, integrated power brake system with ABS.

Cruise Control:

Electronic Cruise Control

Passive Features

Lighting:

Halogen headlight, LED tail/stop light, amber front and rear turn signals.

Security:

Harley-Davidson Smart Security System with proximity-based wireless ignition.

💡 Technology Features

Infotainment

System:

Advanced Audio System with CB/Intercom, 40-watt per channel amplifier.

Features:

AM/FM radio, CD player, auxiliary input, handlebar-mounted audio controls, integrated CB/intercom system.

Speakers:

Fairing-mounted speakers and lower fairing speakers.

Driver Assistance

Cruise Control:

Electronic cruise control system for reduced rider fatigue on long journeys.

Connectivity

Cb Intercom:

Integrated Citizens Band (CB) radio and rider-to-passenger intercom system.

Instrumentation

Display:

Analog tachometer and speedometer, digital odometer, trip meter, fuel level, engine diagnostics, gear indicator, clock.

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 6 months.

Subsequent Services:

Every 5,000 miles (8,000 km) or 12 months thereafter.

Engine Oil Change:

Every 5,000 miles (8,000 km) or 12 months, whichever comes first.

Transmission Primary Chaincase Lube Change:

Every 10,000 miles (16,000 km) or 24 months.

Fluid Specifications

Engine Oil:

Harley-Davidson SYN3 (Synthetic) SAE 20W50, or equivalent API CI-4 rated motorcycle oil.

Engine Oil Capacity:

3.5 US quarts (3.3 Liters) with filter change.

Primary Chaincase Lubricant:

Harley-Davidson Formula + (or SAE 75W-85 GL-5 gear oil)

Primary Chaincase Lubricant Capacity:

24 US fluid ounces (710 ml).

Transmission Lubricant:

Harley-Davidson Formula + (or SAE 75W-85 GL-5 gear oil)

Transmission Lubricant Capacity:

28 US fluid ounces (830 ml).

Brake Fluid:

DOT 4 Brake Fluid (for ABS systems, use approved fluid only)

Fork Oil:

Harley-Davidson Type 'E' or Type 'HD 1' (or equivalent 15W fork oil)

Rear Shock Oil:

N/A (Air-adjustable shocks)

Known Issues

Cam Chain Tensioners:

Early Twin Cam models (prior to 2007) had known issues with hydraulic cam chain tensioners. 2010 models typically feature updated components, but inspection is recommended.

Voltage Regulator:

Occasional failures reported, leading to charging system issues. Diagnosis and replacement may be required.

Fuel Pump Module:

Potential for failure, resulting in no-start conditions or stalling. Diagnosis and replacement procedures are detailed in the manual.

Cruise Control Actuator:

Can fail intermittently, affecting cruise control functionality. Electrical diagnostics are crucial.

📚 Vehicle History

Brand Heritage

Heritage:

Harley-Davidson, established in 1903, is an iconic American motorcycle manufacturer with a rich legacy in V-twin engines and custom culture.

Model Evolution

Touring Lineage:

The Ultra Classic designation represents the pinnacle of Harley-Davidson's long-standing touring motorcycle line, evolving from models like the Electra Glide.

Twin Cam Introduction:

The Twin Cam engine platform, introduced in 1999, provided a significant upgrade in performance and reliability for Harley-Davidson touring bikes.

Production

Manufacturing Location:

York, Pennsylvania, USA and Milwaukee, Wisconsin, USA

🏆 Awards & Recognition

Recognitions

Segment Awards:

While specific awards for the 2010 model year may be scarce, the FLHTCU Ultra Classic consistently received accolades in its segment for comfort, touring capability, and features from motorcycle publications.

Ratings

Owner Satisfaction:

Generally high owner satisfaction ratings for its intended purpose as a long-distance touring platform.

Certifications

Emissions:

Compliant with applicable EPA and California Air Resources Board (CARB) emissions standards for the model year.