Harley Davidson Sportster 883 Low 2010 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Sportster 883 Low Year: 2010 Codes Engine Code: XL883L 👋 Introduction Market Position Market Segment: Cruiser motorcycle, entry-level to mid-range Sportster segment. Competitive...

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Taper: Motorcycle

Distributeur:

UGS: 439278

Mots clés: 2010 Harley Davidson Misc Motorcycle Motorcycles Sportster 883 Low

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Sportster 883 Low

Year:

Codes

Engine Code:

XL883L

👋 Introduction

Market Position

Market Segment:

Cruiser motorcycle, entry-level to mid-range Sportster segment.

Competitive Analysis

Competitors:

Competes with models from brands like Indian, Triumph, and various Japanese manufacturers in the mid-displacement cruiser market.

Key Features

Styling:

Classic Harley-Davidson Sportster styling with a lower seat height and comfortable riding ergonomics for the 'Low' model.

Engine Heritage:

Accessibility:

The 'Low' variant is designed for greater rider accessibility and comfort, making it popular with a wider range of riders.

📋 Manual Details

Coverage Areas

Engine:

883cc Evolution V-Twin

Transmission:

5-speed Manual

Chassis:

Frame, Suspension, Wheels, Brakes

Electrical:

Ignition, Lighting, Instrumentation, Battery, Charging System

Fuel System:

Fuel Injection (Electronic Sequential Port Fuel Injection - ESPFI)

Exhaust System:

Exhaust pipes, mufflers

Bodywork:

Fenders, Tank, Seat, Handlebars

Maintenance:

Scheduled maintenance, routine checks

Troubleshooting:

Diagnostic procedures, fault finding

Repair:

Component disassembly, reassembly, replacement

Page Count

Page Count:

Manual Type

Manual Type:

Workshop Service Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full disassembly and reassembly of the 883cc Evolution engine, including top end (cylinders, heads, valves) and bottom end (crankshaft, connecting rods, bearings).

Fuel Delivery:

Detailed procedures for servicing and diagnosing the Electronic Sequential Port Fuel Injection (ESPFI) system, including fuel pump, injectors, throttle body, and sensors.

Ignition System:

Diagnosis and repair of the electronic ignition system, including ignition module, coil, and spark plug servicing.

Drivetrain:

Complete coverage of the 5-speed transmission, primary drive (clutch, compensator sprocket, starter gear), and final drive (drive belt, sprockets).

Braking System:

Service and repair of front and rear hydraulic disc brakes, including caliper overhaul, master cylinder servicing, brake line replacement, and fluid bleeding procedures.

Suspension System:

Maintenance and repair of front forks (telescopic) and rear shock absorbers, including fluid changes, seal replacement, and adjustment procedures.

Electrical System:

Comprehensive wiring diagrams, troubleshooting guides for charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting, instrumentation, and accessories.

Frame And Bodywork:

Procedures for removing and installing body panels, fenders, fuel tank, seat, handlebars, and related hardware.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, air filter cleaning/replacement, spark plug inspection/replacement, drive belt tensioning, brake fluid checks, and lubrication points.

Engine Overhaul:

Step-by-step instructions for engine disassembly, component inspection, machining specifications (e.g., piston ring gap, valve clearances), and reassembly.

Transmission Rebuild:

Detailed procedures for transmission disassembly, gear inspection, bearing replacement, seal replacement, and reassembly.

Clutch Service:

Procedures for clutch adjustment, friction plate replacement, and primary drive system servicing.

Electrical Diagnostics:

Systematic troubleshooting guides for electrical issues, including voltage drop testing, continuity checks, and component testing using multimeter and diagnostic tools.

Brake System Repair:

Complete instructions for brake pad replacement, caliper servicing, brake line replacement, master cylinder rebuild, and brake fluid bleeding.

Suspension Tuning:

Guidance on fork oil changes, seal replacement, and basic adjustments for improved handling.

Wheel And Tire Service:

Tire pressure checks, tire replacement procedures, and wheel balancing.

Technical Depth

Depth:

Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and frame-level repairs. Suitable for both experienced DIY mechanics and professional technicians.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution scans, suitable for printing individual pages or the entire manual.

Binding Type

Binding Type:

Digital (PDF)

Paper Type

Paper Type:

N/A (Digital)

Completeness

Completeness:

This is a full workshop service manual, providing exhaustive detail for all service and repair aspects.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Evolution V-Twin

Displacement:

53.9 cubic inches (883 cc)

Bore X Stroke:

3.00 in x 3.53 in (76.2 mm x 89.4 mm)

Compression Ratio:

8.7:1

Valve Train:

Pushrod-actuated, overhead valves with two valves per cylinder

Performance

Horsepower Est:

Approx. 55-60 HP (actual figures vary based on tuning and dyno)

Torque Est:

Approx. 54-57 lb-ft @ 3500 RPM (actual figures vary based on tuning and dyno)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Tank Capacity:

4.5 US gallons (17.0 L)

Lubrication System

Oil Capacity:

3.0 US quarts (2.8 L) with filter change

Oil Type Spec:

Harley-Davidson SYN3 Synthetic Motorcycle Oil or equivalent API SG, JASO FD/FE rated motorcycle oil meeting Harley-Davidson specifications.

🔧 Transmission

Standard

Transmission Type:

5-speed Manual

Primary Drive:

Duplex chain, 34/57 ratio

Final Drive:

Belt, 32/65 ratio

Features

Clutch Type:

Clutch, wet, multi-plate

Transmission Oil Spec:

Harley-Davidson Formula+ or equivalent API GL-4 rated gear oil.

📐 Dimensions

Exterior

Length:

90.5 in (2299 mm)

Width:

32.7 in (830 mm)

Height:

46.7 in (1186 mm)

Wheelbase:

60.0 in (1524 mm)

Ground Clearance:

4.4 in (112 mm)

Seat Height:

25.5 in (648 mm) laden

Weights

Dry Weight:

576 lbs (261 kg)

Gross Vehicle Weight Rating:

950 lbs (431 kg)

🛡️ Safety Features

Ratings

Safety Certification:

Meets DOT and EPA standards for motorcycles.

Active Features

Braking System:

Dual-piston front caliper and rear caliper, hydraulic disc brakes front and rear.

Passive Features

Lighting:

Halogen headlamp, LED tail lamp, and front/rear turn signals.

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer with integrated LCD display for odometer, trip meter, clock, and gear indicator.

Driver Assistance

ABS (Anti-lock Braking System) was an optional feature for the 2010 Sportster 883 Low. The manual would cover its diagnostic and service procedures if equipped.

Connectivity

Usb Port:

N/A (This model predates widespread USB integration for charging/connectivity on motorcycles).

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 6 months, whichever comes first.

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months, whichever comes first.

Engine Oil Change:

Every 5,000 miles (8,000 km) or 12 months.

Drive Belt Tensioning:

Check at every service interval.

Brake Fluid Flush:

Recommended every 2 years, regardless of mileage.

Fluid Specifications

Engine Oil:

Harley-Davidson SYN3 Synthetic Motorcycle Oil or equivalent API SG, JASO FD/FE rated motorcycle oil.

Transmission Oil:

Harley-Davidson Formula+ or equivalent API GL-4 rated gear oil.

Brake Fluid:

DOT 4 brake fluid.

Fork Oil:

Harley-Davidson SSO (Spectro Synthetic Oil) or equivalent SAE 15W fork oil.

Known Issues

Common Wear Items:

Clutch plates, brake pads, drive belt, fork seals, wheel bearings are common wear items that may require periodic replacement.

Potential Electrical Issues:

Wiring harness connections and regulator/rectifier performance can sometimes be points of concern; covered in detail by the manual.

📚 Vehicle History

Brand Heritage

Brand Foundation:

Harley-Davidson Motor Company, founded in 1903, is one of the oldest motorcycle manufacturers in the world.

Model Evolution

Sportster Lineage:

The Sportster line dates back to 1957, evolving from the 'K' model. It has consistently represented Harley-Davidson's more performance-oriented and agile offerings.

Production

Manufacturing Location:

United States (Various Harley-Davidson assembly plants)

🏆 Awards & Recognition

Recognitions

Model Recognition:

While specific awards for the 2010 883 Low are not prominently advertised, the Sportster line as a whole is recognized for its iconic status and enduring appeal in the cruiser motorcycle market.