Harley Davidson XL883C 2010 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: XL883C Year: 2010 Product Type: Factory Service Repair Manual Download PDF Generation Platform: Sportster Evolution Engine Codes Vin Digit 5: Varies by specific...

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UGS: 418928

Mots clés: 2010 Harley Davidson Misc Motorcycle Motorcycles XL883C

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

XL883C

Year:

Product Type:

Factory Service Repair Manual Download PDF

Generation

Platform:

Sportster Evolution Engine

Codes

Vin Digit 5:

Varies by specific vehicle

👋 Introduction

Market Position

Vehicle Segment:

Cruiser Motorcycle

Target Demographic:

Riders seeking classic styling with modern performance, customizability

Competitive Analysis

Key Competitors:

Other 883cc cruisers from brands like Indian, Japanese manufacturers' similar displacement cruisers

Key Features

Engine Type:

Evolution V-Twin, Air-cooled

Styling:

Classic Harley-Davidson cruiser aesthetics, Custom styling elements

Modifiability:

High degree of customization and aftermarket support

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual

Completeness:

Complete Official Full Factory Service Repair Manual

Target Audience:

Technicians, Owners performing repairs

Page Count

Estimated Pages:

Hundreds of pages (printable)

Manual Type

Format:

Downloadable PDF

Language

Language:

English

📖 Manual Coverage

Systems Covered

Engine:

Inspection, Troubleshooting, Repair, Rebuild of Evolution 883cc V-Twin Engine

Fuel System:

Fuel Injection System (EFI), Fuel Pump, Fuel Filter, Throttle Body

Ignition System:

Ignition Coils, Spark Plugs, Crankshaft Position Sensor, Ignition Module

Transmission:

5-Speed Trailing Arm Transmission, Clutch Assembly, Primary Drive, Final Drive

Brakes:

Front and Rear Hydraulic Disc Brakes, Master Cylinders, Calipers, Brake Lines, ABS (if equipped)

Electrical System:

Wiring Diagrams, Battery, Charging System (Stator, Regulator/Rectifier), Lighting, Switches, Fuses, Relays, ECU/ECM

Suspension:

Front Fork (Telescopic), Rear Shock Absorbers, Swingarm

Frame And Bodywork:

Frame Inspection, Body Panels, Fenders, Seat, Fuel Tank Mounting, Handlebars

Wheels And Tires:

Wheel Bearings, Tire Specifications, Balancing, Mounting

Exhaust System:

Exhaust Pipes, Mufflers, Catalytic Converter (if applicable), Gaskets

Controls:

Throttle Cables, Clutch Cable, Brake Controls, Shifter Linkage

Procedures Included

Maintenance:

Scheduled Maintenance, Fluid Changes, Filter Replacement, Lubrication

Troubleshooting:

Diagnostic Procedures for Common and Uncommon Issues, DTC Codes (Diagnostic Trouble Codes)

Repair:

Step-by-step repair instructions for all major and minor components

Rebuild:

Complete engine and transmission rebuild procedures

Disassembly Assembly:

Detailed instructions for component removal and installation

Wiring Diagrams:

Comprehensive, color-coded electrical system schematics

Torque Specifications:

Accurate torque values for all fasteners

Technical Depth

Depth Level:

Comprehensive from basic maintenance to complete engine teardown and rebuild

Diagnostic Capabilities:

Advanced diagnostic procedures, including understanding sensor data and fault codes

📊 Manual Specifications

File Format

Format Type:

Searchability:

Searchable text content for quick information retrieval

Print Quality

Printability:

High-resolution, printable pages

Binding Type

Digital Binding:

N/A (Downloadable PDF)

Paper Type

Digital Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Evolution

Displacement:

883 cc (53.9 cu in)

Bore X Stroke:

3.000 in x 3.8125 in (76.2 mm x 96.8 mm)

Compression Ratio:

8.4:1

Valvetrain:

Overhead Valve (OHV), 2 valves per cylinder

Cooling System:

Air-cooled

Performance

Horsepower:

Approximately 50-55 HP (estimated, actual varies)

Torque:

Approximately 55-60 lb-ft @ 3200 RPM (estimated)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 91 octane (R+M)/2 (87 octane AKI)

Fuel Tank Capacity:

4.5 gallons (17.0 L)

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual

Primary Drive:

Duplex chain, 34/49 ratio

Final Drive:

Belt drive, 32/65 ratio

Clutch:

Wet, multi-plate, diaphragm spring

Features

Gear Ratios:

1st: 10.368, 2nd: 7.288, 3rd: 5.065, 4th: 3.741, 5th: 3.152

Transmission Fluid Type:

Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent)

📐 Dimensions

Exterior

Length:

90.6 in (2300 mm)

Width:

36.4 in (925 mm)

Height:

47.0 in (1194 mm)

Seat Height:

26.0 in (660 mm) (unladen)

Ground Clearance:

4.75 in (120 mm)

Weights

Dry Weight:

Approximately 528 lbs (239 kg)

Gross Vehicle Weight Rating Gvwr:

930 lbs (422 kg)

Payload Capacity:

Approximately 400 lbs (181 kg)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycles are not typically rated by organizations like NHTSA)

Active Features

Braking System:

Dual-piston front caliper, Single-piston rear caliper; Optional ABS (Anti-lock Braking System)

Lighting:

Halogen headlight, LED taillight and brake light, Incandescent turn signals

Passive Features

Chassis Design:

Steel frame, Low center of gravity for stability

Tire Design:

Tubeless tires on spoke wheels

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer, Tachometer (on some models), Odometer, Trip meter, Fuel gauge, Indicator lights (oil pressure, neutral, turn signals, etc.)

Audio System:

N/A (Base models typically do not feature an integrated audio system)

Driver Assistance

Optional Anti-lock Braking System (ABS)

Connectivity

Diagnostics:

On-board diagnostic system (OBD-II compliance for emissions, but specific Harley diagnostic tools are often required for full system access)

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 12 months, whichever comes first

Subsequent Services:

Every 5,000 miles (8,000 km) or 12 months

Fluid Specifications

Engine Oil Type:

Harley-Davidson SYN3 Full Synthetic Motorcycle Oil 20W-50 (or equivalent SAE 20W-50 V-twin motorcycle oil)

Engine Oil Capacity:

3.0 US quarts (2.8 L) with filter change

Primary Chaincase Oil:

Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent)

Primary Chaincase Oil Capacity:

2.75 US quarts (2.6 L)

Transmission Oil:

Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent)

Transmission Oil Capacity:

2.75 US quarts (2.6 L) (Note: Primary and Transmission share fluid)

Brake Fluid Type:

DOT 4 hydraulic fluid

Fork Oil Type:

Harley-Davidson Type E (or equivalent 10W fork oil)

Fork Oil Capacity:

Approximately 7.8 US fl oz (230 ml) per fork leg

Known Issues

Common Wear Items:

Clutch plates, Wheel bearings, Brake pads, Fork seals, Battery

Electrical Gremlins:

Intermittent issues can sometimes arise from loose connections or failing voltage regulators, though generally reliable.

Fuel System:

Potential for clogged fuel injectors or issues with the fuel pump in higher mileage units. EFI system diagnostics are crucial.

Exhaust:

Exhaust gaskets can leak over time, requiring replacement. Some models may have catalytic converters that can eventually fail.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Brand Legacy:

Iconic American motorcycle manufacturer with a long history dating back to 1903

Model Evolution

Sportster Lineage:

The Sportster family has been in continuous production since 1957, evolving through various engine displacements and styles.

Xl883C Development:

The 'Custom' variant (XL883C) typically featured a lower seat height, wider handlebars, and chrome accents for a more personalized look compared to standard models.

Production

Assembly Location:

Various Harley-Davidson facilities in the USA

🏆 Awards & Recognition

Recognitions

Motorcycle Type Awards:

Harley-Davidson's Sportster line is consistently recognized for its iconic style and customization potential.