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Husqvarna TE250 2010 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: TE250 Year: 2010 Vehicle Type: Dual-Sport Motorcycle Codes Chassis Code: Not Specified in Product Info Engine Code: Not Specified in Product Info 👋...
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Taper: Motorcycle
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UGS: 75593
Husqvarna TE250 2010 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE250
Year:
2010
Vehicle Type:
Dual-Sport Motorcycle
Codes
Chassis Code:
Not Specified in Product Info
Engine Code:
Not Specified in Product Info
👋 Introduction
Market Position
Vehicle Segment:
Enduro / Off-Road / Dual-Sport Motorcycle
Target Audience:
Enthusiasts, off-road riders, dual-sport riders requiring in-depth maintenance and repair knowledge
Competitive Analysis
Competitors 2010:
KTM EXC 250, Yamaha WR250R, Honda CRF250X, Suzuki DR-Z250
Key Features
Engine Type:
Liquid-cooled, 4-stroke, DOHC
Suspension Type:
Upside-down front forks, linkage-assisted rear monoshock
Intended Use:
Off-road riding, trail riding, light street use (dual-sport configuration)
📋 Manual Details
Coverage Areas
Technical Manual Type:
Service Repair Workshop Manual
Primary Coverage:
Service, Repair, Diagnostics, Maintenance, Troubleshooting
Page Count
Estimated Page Count:
Refer to Product for Exact Count (likely 300+ pages for comprehensive coverage)
Manual Type
Manual Classification:
Professional Workshop Manual
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of engine components (cylinder, piston, crankshaft, camshaft, valve train, etc.)
Fuel System:
Carburetor system (settings, troubleshooting, rebuilding), fuel tank, fuel lines, fuel pump (if applicable)
Ignition System:
CDI unit, ignition coil, spark plug, wiring diagrams, timing adjustments
Cooling System:
Radiator, cooling fan, coolant hoses, water pump, thermostat, coolant specifications and bleeding procedures
Exhaust System:
Exhaust pipes, muffler, catalytic converter (if applicable), sealing and mounting
Transmission Drivetrain:
Clutch operation, gearbox disassembly and assembly, gear selection mechanism, final drive (chain and sprockets)
Suspension Front:
Front forks (telescopic, upside-down type), fork oil specifications, seal replacement, spring preload adjustments, internal components
Suspension Rear:
Rear shock absorber, linkage system, swingarm, bearing checks and lubrication, shock absorber adjustment
Brakes Front:
Hydraulic disc brake system, caliper disassembly and rebuilding, brake pads, brake discs, master cylinder, brake fluid specifications, bleeding procedures
Brakes Rear:
Hydraulic disc brake system, caliper disassembly and rebuilding, brake pads, brake discs, master cylinder, brake fluid specifications, bleeding procedures
Wheels Tires:
Spoke tensioning, wheel bearing inspection and replacement, tire pressure recommendations, tire installation
Electrical System:
Wiring diagrams, battery, starter motor, lighting system (headlight, taillight, turn signals), horn, fuses, relays, electrical component testing
Controls Cables:
Throttle cable, clutch cable, brake cables, control lever adjustments and replacement
Frame Chassis:
Frame inspection, swingarm pivot bearings, steering head bearings
Bodywork Plastics:
Removal and installation of fairings, fenders, seat, fuel tank cover
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, chain adjustment, lubrication points, spark plug checks, air filter cleaning/replacement
Troubleshooting:
Diagnostic charts for common problems, symptom-based troubleshooting
Engine Rebuild:
Complete top-end and bottom-end engine overhauls, including torque specifications and clearances
Suspension Service:
Fork seal replacement, fork oil change, shock absorber servicing
Brake System Overhaul:
Caliper rebuilding, master cylinder service, complete brake system bleeding
Electrical Diagnostics:
Testing of charging system, starting system, lighting, and ignition components using multimeter and wiring diagrams
Carburetor Tuning:
Idle speed adjustment, main jet and pilot jet selection, needle settings, float level adjustment
Valve Clearance Adjustment:
Procedure for checking and adjusting valve lash
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures and troubleshooting guides
Repair Scope:
Complete repair procedures from minor adjustments to major component overhauls
Specifications Data:
Detailed torque specifications, clearances, fluid capacities, and tolerances
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text (depending on scan quality)
Print Quality
Printability:
Designed for printing individual pages or sections
Binding Type
Digital Format:
N/A (Digital Download)
Paper Type
Digital Format:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve
Displacement:
249.5 cc
Bore X Stroke:
76 mm x 54.9 mm
Compression Ratio:
12.0:1 (approximate, specific model variations may exist)
Starting System:
Electric and Kick Starter
Lubrication System:
Wet sump
Performance
Horsepower:
Approx. 36-38 HP (claimed, dependent on tuning and exhaust)
Torque:
Approx. 25-27 Nm (claimed)
Fuel System
Fuel Delivery:
Mikuni TM-series flat-slide carburetor (e.g., TM38-1) or similar Keihin
Fuel Type:
Unleaded gasoline (minimum 91 octane recommended)
Fuel Tank Capacity:
Approx. 8.5 - 9.5 Liters (check specific model)
🔧 Transmission
Standard
Gearbox:
6-speed constant mesh
Clutch:
Wet multi-plate, cable-actuated
Features
Final Drive:
Chain drive
Gear Ratios:
Specific gear ratios will be detailed in the manual
Transmission Fluid Type:
Motorcycle-specific transmission oil (e.g., SAE 10W/40 or 15W/50, refer to manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 2200 mm (check specific model)
Width:
Approx. 800 mm (check specific model)
Height:
Approx. 1270 mm (check specific model)
Wheelbase:
Approx. 1470 mm (check specific model)
Ground Clearance:
Approx. 330 mm (check specific model)
Weights
Dry Weight:
Approx. 106 - 110 kg (check specific model)
Wet Weight:
Approx. 118 - 122 kg (with fluids)
Seat Height:
Approx. 950 mm (check specific model)
Front Wheel Size:
21 x 1.60 (spoked)
Rear Wheel Size:
18 x 2.15 (spoked)
🛡️ Safety Features
Ratings
Safety Certification:
Not Applicable for off-road focused motorcycles in typical consumer safety rating systems (e.g., NHTSA, Euro NCAP)
Active Features
Braking System:
Hydraulic disc brakes front and rear for reliable stopping power
Suspension Stability:
Long-travel suspension designed for off-road terrain control and stability
Passive Features
Chassis Design:
Robust frame designed to withstand off-road stresses
Lighting:
Headlight, taillight, and brake light for visibility (street legal configuration required)
💡 Technology Features
Infotainment
Instrumentation:
Digital odometer/trip meter, speed indicator, neutral indicator light, engine warning light (basic digital display)
Driver Assistance
ABS:
Not equipped
Traction Control:
Not equipped
Connectivity
Bluetooth:
Not equipped
Usb Port:
Not equipped
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10-15 hours of riding or annually, whichever comes first (refer to manual for exact hours/miles)
Oil Filter Replacement:
With every oil change
Air Filter Cleaning:
Every 5-10 hours of riding or as needed based on dust conditions
Chain Lubrication Adjustment:
Every 500-700 km or every few rides, check for slack
Spark Plug Inspection:
Every 15-20 hours of riding
Valve Clearance Check:
Every 30-50 hours of riding or annually
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or JASO MA certified motorcycle oil, SAE 10W/40 or 15W/50 recommended (refer to manual)
Engine Oil Capacity:
Approx. 1.0 - 1.2 Liters (check manual for exact capacity with filter change)
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio) (refer to manual for specific type)
Fork Oil Type:
Specific viscosity grade (e.g., 5W or 7.5W) and quantity as specified in manual
Known Issues
Common Wear Items:
Clutch plates, brake pads, wheel bearings, steering head bearings, chain and sprockets are common wear items for this type of motorcycle.
Specific Model Notes:
Some owners report potential issues with radiator leaks or stator failures on older models, though specific to the 2010 TE250, thorough inspection per the manual is recommended.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles, originally Swedish, now part of the Pierer Mobility Group (KTM)
Off Road Legacy:
Husqvarna has a long and storied history in motocross and enduro racing.
Model Evolution
Te Series:
The TE series represents Husqvarna's commitment to the enduro segment, offering a blend of performance and versatility.
Production
Manufacturing Location 2010:
Likely Italy, during the period when Husqvarna was owned by BMW Motorrad.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Specific awards for the 2010 TE250 are not readily documented; however, Husqvarna models generally receive positive reviews for off-road performance and handling within their class.
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