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Husqvarna TXC250 2010 Workshop Service Repair Manual
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Basic Information Identification Make: Husqvarna Model: TXC250 Year: 2010 Product Type: Workshop Service Repair Manual Product Format: PDF Download Introduction Market Position Segment: Off-road motorcycle, Enduro/Cross-Country segment. Target Audience: Enthusiasts,...
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UGS: 74916
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TXC250
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| Basic Information | |
| Identification | |
| Make: | Husqvarna |
| Model: | TXC250 |
| Year: | 2010 |
| Product Type: | Workshop Service Repair Manual |
| Product Format: | PDF Download |
| Introduction | |
| Market Position | |
| Segment: | Off-road motorcycle, Enduro/Cross-Country segment. |
| Target Audience: | Enthusiasts, mechanics, and owners focused on performance and maintenance. |
| Competitive Analysis | |
| Competitors 2010: | KTM EXC series, Yamaha WR series, Honda CRF series, Kawasaki KX series, Suzuki RM-Z series. |
| Key Features | |
| Vehicle Focus: | Performance-oriented off-road capability, Husqvarna's off-road heritage. |
| Manual Value Proposition: | Provides factory-level repair and maintenance information to keep the motorcycle in optimal condition. |
| Manual Details | |
| Coverage Areas | |
| Engine Service: | Complete |
| Transmission Service: | Complete |
| Electrical System: | Complete |
| Chassis And Suspension: | Complete |
| Braking System: | Complete |
| Fuel System: | Complete |
| Cooling System: | Complete |
| Exhaust System: | Complete |
| Bodywork And Trim: | Complete |
| Troubleshooting: | Comprehensive |
| Page Count | |
| Estimated Pages: | Hundreds |
| Manual Type | |
| Type: | Factory Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Digital Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Detailed rebuild procedures, component diagnostics, specifications. |
| Engine Management: | Fuel injection system, ignition system, sensors, ECU diagnostics. |
| Transmission Manual: | Gearbox disassembly, assembly, inspection, lubrication. |
| Suspension Front: | Fork disassembly, seal replacement, oil specifications, adjustments. |
| Suspension Rear: | Shock absorber service, linkage maintenance, bearing replacement. |
| Brakes Hydraulic: | Brake caliper service, master cylinder maintenance, fluid bleeding procedures, specifications. |
| Electrical Schematics: | Wiring diagrams for all systems, component identification, troubleshooting guides. |
| Fuel Delivery: | Fuel pump, fuel filter, injector service, fuel pressure testing. |
| Cooling System: | Radiator, coolant, thermostat, water pump service and specifications. |
| Exhaust System: | Muffler, catalytic converter (if applicable), pipe maintenance. |
| Wheel And Tire: | Wheel bearing service, tire pressure recommendations, rim specifications. |
| Frame And Body: | Frame inspection, fairing removal and installation, seat maintenance. |
| Procedures Included | |
| Routine Maintenance: | Oil changes, filter replacements, chain adjustment, spark plug replacement. |
| Engine Rebuild: | Complete engine disassembly, inspection, component replacement, reassembly with torque specs. |
| Troubleshooting Guides: | Diagnostic procedures for common and uncommon issues based on symptoms. |
| Suspension Overhaul: | Complete fork and shock absorber servicing with fluid and seal specifications. |
| Brake System Repair: | Bleeding, pad replacement, caliper and master cylinder rebuilding. |
| Electrical Diagnostics: | Wiring diagram interpretation, fault finding for lighting, ignition, and charging systems. |
| Fuel System Cleaning: | Injector cleaning and testing, fuel filter replacement. |
| Clutch Service: | Clutch adjustment and component replacement procedures. |
| Technical Depth | |
| Depth: | Comprehensive, from basic maintenance to full engine and transmission rebuilds. |
| Diagnostics: | Includes diagnostic trouble codes (DTCs) and troubleshooting flowcharts. |
| Torque Specifications: | All critical fastener torque values provided. |
| Clearances And Tolerances: | Component clearances and wear tolerances for proper assembly. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchable: | Yes (typically, depending on PDF origin) |
| Print Quality | |
| Printability: | High-quality, suitable for full or selective printing. |
| Binding Type | |
| Binding: | Not applicable for PDF download, but designed for easy printing and binding. |
| Paper Type | |
| Recommended Paper: | Standard copy paper or heavier for durability. |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Four-stroke, Single Cylinder |
| Displacement: | 249.5 cc |
| Bore X Stroke: | 76 mm x 54.8 mm (approximate, requires manual verification for exact factory spec) |
| Cooling System: | Liquid-cooled |
| Valve Train: | DOHC, 4 valves |
| Performance | |
| Horsepower: | Approx. 30-35 HP (requires manual verification for exact factory spec) |
| Torque: | Not readily available in general specs, detailed in manual. |
| Fuel System | |
| Fuel Delivery: | Electronic Fuel Injection (EFI) - Keihin specific or similar |
| Fuel Type: | Unleaded gasoline, minimum 91 octane (RON+MON)/2) |
| Ignition System | |
| Ignition Type: | Digital CDI with dual spark plugs (common for performance engines) |
| Lubrication System | |
| Oil Type: | Fully synthetic 4-stroke motorcycle oil, SAE 10W-50 or 15W-50 (verify specific viscosity in manual) |
| Oil Capacity: | Approx. 0.7 - 0.8 Liters (requires manual verification for exact spec) |
| Transmission | |
| Standard | |
| Transmission Type: | Constant mesh, 6-speed |
| Clutch Type: | Wet, multi-plate |
| Features | |
| Gear Ratios: | Detailed in manual. |
| Final Drive: | Chain drive |
| Transmission Oil Type: | Specific gear oil or engine oil blend (verify in manual). |
| Dimensions | |
| Exterior | |
| Wheelbase: | 1470 mm (57.9 in) approx. (requires manual verification) |
| Seat Height: | 970 mm (38.2 in) approx. (requires manual verification) |
| Weights | |
| Dry Weight: | Approx. 108 kg (238 lbs) (requires manual verification) |
| Fuel Tank Capacity: | Approx. 7.5 Liters (1.98 gal) (requires manual verification) |
| Tire Size Front: | 80/100-21 (standard for off-road) |
| Tire Size Rear: | 110/90-18 (standard for off-road) |
| Wheel Bolt Pattern: | Not applicable for spoked motorcycle wheels in the traditional sense. |
| Safety Features | |
| Ratings | |
| Crash Test Ratings: | Not applicable for this type of off-road vehicle. |
| Active Features | |
| Braking System: | Hydraulic disc brakes front and rear. |
| Suspension: | Performance-oriented adjustable suspension for stability and control. |
| Passive Features | |
| Frame Construction: | Robust off-road frame designed for durability and rider control. |
| Technology Features | |
| Infotainment | |
| Infotainment System: | Not applicable; this is a pure off-road racing/riding machine. |
| Driver Assistance | |
| Rider Aids: | None (e.g., no ABS, no traction control). |
| Connectivity | |
| Connectivity Features: | Not applicable. |
| Engine Management | |
| Efi System: | Electronic Fuel Injection system for optimized power delivery and throttle response. |
| Maintenance | |
| Service Intervals | |
| Engine Oil Change: | Every 10-15 operating hours or annually, whichever comes first (typical for off-road use, check manual for exact recommendation). |
| Air Filter Cleaning: | Every 5-10 operating hours, depending on dust conditions. |
| Spark Plug Replacement: | Refer to manual, typically every 20-30 operating hours or as needed based on inspection. |
| Chain Adjustment: | Check before every ride; adjust as needed for proper slack. |
| Fluid Specifications | |
| Brake Fluid: | DOT 4 recommended (verify in manual). |
| Coolant: | Ethylene glycol based antifreeze coolant, 50/50 mix with distilled water. |
| Known Issues | |
| General Off Road Wear: | Typical for off-road motorcycles: wear on clutch plates, chain and sprockets, wheel bearings, suspension seals. EFI system can be sensitive to dirt ingress. |
| Specific To Model: | Manual will detail any known recalls or common repair procedures for the 2010 model year specific to Husqvarna. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer: | Husqvarna Motorcycles AB, a historic Swedish motorcycle manufacturer, known for its off-road racing heritage. |
| Model Evolution | |
| Txc Series: | The TXC series represents Husqvarna's commitment to the cross-country and enduro racing segment. |
| Production | |
| Production Period: | Husqvarna has a long history of producing off-road motorcycles, with the TXC line evolving through the 2000s. |
| Manufacturing Location 2010: | Italy (during this period of ownership by BMW Group) |
| Awards & Recognition | |
| Recognitions | |
| Brand Recognition: | Husqvarna is a well-respected brand in off-road racing and has a strong reputation for producing capable machines. |
| Ratings | |
| Performance Ratings: | Generally praised for its performance in its class, though specific awards for the 2010 TXC250 would be found in contemporary motorcycle media reviews. |
| Certifications | |
| Emissions Certification: | Meets EPA or equivalent emissions standards for its model year and intended market. Specifics in manual. |