Husqvarna TXC450 TXC510 2010 Workshop Service Repair Manual

Prix habituel: $16.99
Prix soldé: $16.99
Prix habituel
Prix unitaire: par

🏷️ Basic Information Identification Make: Husqvarna Model: TXC510 Year: 2010 Codes Chassis Code: Commonly referred to by model designation, specific chassis codes vary by market and sub-model. Manual provides VIN...

19 people are viewing this right now

Taper: Motorcycle

Distributeur:

UGS: 74908

Mots clés: 2010 Husqvarna Misc Motorcycle Motorcycles TXC450 TXC510

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TXC510

Year:

Codes

Chassis Code:

Commonly referred to by model designation, specific chassis codes vary by market and sub-model. Manual provides VIN decoding information.

👋 Introduction

Market Position

Category:

High-performance Off-Road Motorcycle

Target Audience:

Competitive Enduro riders, off-road enthusiasts, and professional motorcycle technicians.

Competitive Analysis

Segment:

Performance Enduro segment, competing with models from KTM, Yamaha, Honda, and Suzuki.

Key Features

Performance Focus:

Designed for competitive off-road riding, emphasizing power, handling, and durability.

Manual Utility:

Provides essential information for maintenance, repair, and diagnostics to keep the bike in optimal condition.

📋 Manual Details

Coverage Areas

Diagnostic Procedures:

Comprehensive troubleshooting and diagnostic flowcharts for all major systems.

Repair Procedures:

Detailed step-by-step repair instructions for all mechanical and electrical components.

Maintenance Schedule:

Recommended preventive maintenance intervals for all services, fluids, and component checks.

Technical Specifications:

Torque specifications, clearances, fluid capacities, electrical data, and more.

Wiring Diagrams:

Complete electrical system wiring diagrams for all circuits.

Parts Information:

May include part numbers and diagrams for reference, though primarily a service manual.

Page Count

Estimated Pages:

Hundreds of pages (Specific count not provided in product info, but typical for a complete workshop manual).

Manual Type

Type:

Workshop Service Repair Manual

Completeness:

Complete official full factory service repair manual.

Language

Language:

English (Assumed, standard for international service manuals)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, including cylinder head, pistons, crankshaft, camshafts, valves, timing system, lubrication system.

Engine Fuel System:

Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, throttle body, fuel tank, fuel lines.

Engine Ignition System:

Ignition coils, spark plugs, ECU control of ignition timing.

Engine Cooling System:

Radiator, coolant pump, thermostat, cooling fan, coolant hoses, coolant specifications.

Exhaust System:

Exhaust manifold, catalytic converter (if applicable), mufflers, exhaust pipes, O2 sensors.

Transmission:

Gearbox operation, disassembly, assembly, maintenance, lubrication, shift mechanism.

Clutch:

Clutch operation, adjustment, replacement of clutch plates, pressure plate, release bearing.

Suspension:

Front forks (damping, seals, oil), rear shock absorber, linkage, swingarm, bearings.

Brakes:

Front and rear brake systems, calipers, master cylinders, brake lines, brake pads, brake fluid specifications, bleeding procedures.

Wheels And Tires:

Wheel bearing maintenance, tire pressures, wheel balancing, tire replacement.

Steering:

Handlebars, steering stem, steering bearings, lubrication, adjustment.

Electrical System:

Battery, charging system (stator, regulator/rectifier), starter motor, lighting system, fuses, relays, ECU, sensors.

Bodywork And Frame:

Frame inspection, body panel removal/installation, seat, fuel tank, fenders.

Plastics And Trim:

Removal and installation of plastic body panels, covers, and trim pieces.

Lubrication:

Engine oil, gearbox oil, chain lube recommendations and procedures.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustments, spark plug checks, air filter cleaning/replacement.

Engine Rebuild:

Complete engine disassembly, inspection, repair, and reassembly instructions.

Suspension Overhaul:

Fork seal replacement, fork oil changes, rear shock maintenance.

Brake System Repair:

Caliper rebuild, master cylinder replacement, brake line flush and bleeding.

Electrical Troubleshooting:

Diagnosis of electrical faults using wiring diagrams and test procedures.

Fuel System Diagnosis:

Troubleshooting EFI system errors, injector cleaning, fuel pressure testing.

Clutch Adjustment And Replacement:

Step-by-step guide for clutch maintenance and replacement.

Wheel Bearing Replacement:

Instructions for replacing worn wheel bearings.

Tire Changing:

Basic tire removal and installation procedures.

Chain And Sprockets:

Inspection, adjustment, and replacement of drive chain and sprockets.

Bodywork Repair:

Procedures for removing and refitting body panels and fairings.

Technical Depth

Depth Level:

Complete factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts.

Diagnostics:

Advanced diagnostic procedures, fault codes, and troubleshooting logic.

Special Tools:

Identification and use of specialized tools required for specific repairs.

📊 Manual Specifications

File Format

Format:

Print Quality

Quality:

High-resolution, printable pages (implied by 'print it out in its entirety').

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Type:

Four-stroke, Liquid-cooled, DOHC

Displacement Txc450:

449.8 cc

Displacement Txc510:

477.1 cc (approx. 501cc)

Performance

Bore Txc450:

95 mm

Stroke Txc450:

63.4 mm

Bore Txc510:

97 mm

Stroke Txc510:

67.7 mm

Compression Ratio:

Typically around 12.0:1 to 13.0:1 (refer to manual for exact spec)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Keihin or Mikuni throttle body (specific model dependent)

Fuel Type:

Unleaded gasoline (minimum 91 octane recommended)

Fuel Capacity:

Approx. 7.5 - 8.0 Liters (1.9 - 2.1 US gal)

🔧 Transmission

Standard

Type:

6-speed manual transmission

Optional

Option:

N/A (Standard configuration)

Features

Clutch Type:

Wet multi-plate

Gear Ratios:

Detailed gear ratios provided in the manual.

Final Drive:

Chain drive (520 O-ring chain typically)

📐 Dimensions

Exterior

Length:

Refer to specific model dimensions in manual (typical for off-road bikes).

Width:

Refer to specific model dimensions in manual.

Height:

Refer to specific model dimensions in manual.

Weights

Dry Weight Txc450:

Approx. 113 kg (249 lbs)

Dry Weight Txc510:

Approx. 115 kg (253.5 lbs)

Wet Weight:

Not specified in product info, but significantly higher than dry weight.

🛡️ Safety Features

Ratings

Safety Certification:

Designed for off-road use, not street legal in most regions. No NHTSA or Euro NCAP ratings apply.

Active Features

Braking System:

Hydraulic disc brakes (front and rear) with high-performance pads and rotors.

Passive Features

Frame Construction:

Robust perimeter frame designed for strength and rigidity in off-road conditions.

Ergonomics:

Designed for rider control and stability in challenging terrain.

💡 Technology Features

Infotainment

Infotainment System:

N/A (This is a competition off-road motorcycle, no infotainment features).

Driver Assistance

Electronic Aids:

Limited electronic aids; primarily ECU controlled engine and ignition mapping. No ABS or traction control typically featured on this model.

Connectivity

Connectivity Features:

N/A (No connectivity features).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 10-15 hours of operation or annually (refer to manual for precise intervals based on usage).

Air Filter Cleaning:

Regularly, especially in dusty conditions. Every 5-10 hours recommended.

Spark Plug Inspection:

Every 15-20 hours of operation.

Chain Lubrication And Adjustment:

After every ride or every 5-10 hours of operation.

Fork Oil Change:

Every 20-30 hours of operation or annually.

Fluid Specifications

Engine Oil Type:

High-quality synthetic motorcycle oil, viscosity typically 10W-40 or 15W-50 (JASO MA certified). Refer to manual for exact specification.

Engine Oil Capacity:

Approx. 1.0 - 1.2 Liters (Refer to manual for exact capacity).

Gearbox Oil Type:

High-quality transmission oil (e.g., SAE 75W-90 or similar). Refer to manual for exact specification.

Gearbox Oil Capacity:

Approx. 0.6 - 0.8 Liters (Refer to manual for exact capacity).

Brake Fluid Type:

DOT 4 or DOT 5.1 hydraulic brake fluid.

Coolant Type:

Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio typically). Refer to manual for specific type.

Known Issues

Common Wear Items:

Clutch plates, wheel bearings, steering head bearings, fork seals, chain and sprockets are common wear items for off-road motorcycles.

Efi System Maintenance:

Regular cleaning of throttle body and injectors is recommended for optimal performance. Manual details these procedures.

📚 Vehicle History

Brand Heritage

Origin:

Husqvarna Motorcycles, a Swedish brand with a long history in motorcycle racing and innovation.

Model Evolution

Txc Line:

The TXC line represents Husqvarna's modern off-road competition motorcycles, built upon decades of off-road expertise.

Production

Manufacturing Location:

Typically manufactured in Italy by Husqvarna Motorcycles (during this era).

🏆 Awards & Recognition

Recognitions

Racing Success:

Husqvarna motorcycles, including the TXC lineage, have a strong history of success in various off-road racing disciplines.

Ratings

Expert Reviews:

Generally praised for their potent engines and capable chassis in reviews from motorcycle publications of the era.

Certifications

Emissions Certification:

May meet certain emissions standards for off-road vehicles depending on the market, but not typically road-legal certified.