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Kawasaki KLX250VA 2010 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: KLX250VA Year: 2010 Variant: KLX250VA (Specific trim details not provided in product info, assumed standard model) Codes Manual Product Code: KLX250VA2010PDF 👋 Introduction...
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Kawasaki KLX250VA 2010 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KLX250VA
Year:
2010
Variant:
KLX250VA (Specific trim details not provided in product info, assumed standard model)
Codes
Manual Product Code:
KLX250VA2010PDF
👋 Introduction
Market Position
Segment:
Dual-sport / Enduro motorcycle
Target Audience:
Riders seeking a capable off-road machine with street-legal capabilities, and owners requiring detailed technical information for maintenance and repair.
Competitive Analysis
Competitors:
Honda CRF250L, Yamaha WR250R, Suzuki DR-Z250 (within its segment and displacement class)
Key Features
Vehicle Attributes:
Lightweight, versatile, capable on and off-road, suitable for commuting and trail riding.
Manual Value Proposition:
Provides essential, authoritative information to maintain and repair the KLX250VA, empowering owners and reducing reliance on potentially less knowledgeable third-party resources.
📋 Manual Details
Coverage Areas
Coverage:
Complete official factory service repair manual
Page Count
Page Count:
Hundreds of pages (exact number not specified, typical for full service manuals)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English (presumed for a factory manual marketed in English speaking regions)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine assembly, disassembly, inspection, repair, tuning, specifications, lubrication, cooling system, fuel system (carburetor/injection details based on model year specifics), ignition system, exhaust system
Transmission:
Clutch operation, transmission assembly/disassembly, gear selection, lubrication, maintenance, troubleshooting
Chassis:
Frame, suspension (front forks, rear shock), steering system, wheel and tire inspection and replacement, braking system (hydraulic front and rear, including caliper and master cylinder service), chain and sprockets
Electrical:
Wiring diagrams, lighting system (headlight, taillight, turn signals), battery, charging system (stator, regulator/rectifier), starting system (starter motor, starter clutch), ignition system, instrumentation, diagnostic codes (if applicable)
Bodywork And Fittings:
Fairings, body panels, seat, fuel tank removal/installation, fenders, levers, footpegs, mirrors, luggage mounting points
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements (air, oil), spark plug replacement, chain adjustment, brake fluid changes, tire pressure checks, valve clearance checks/adjustments
Troubleshooting:
Diagnostic charts, common problems, symptom-based troubleshooting, electrical system diagnostics, engine performance issues
Repair:
Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly for all major systems
Torque Specifications:
Torque values for all critical fasteners and assemblies
Special Tools:
Identification and usage of specialized tools required for specific procedures
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to full engine rebuilds and complex electrical diagnostics. Suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF, allowing for quick information retrieval
Print Quality
Print Options:
Printable in its entirety or by individual pages
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve single cylinder
Displacement:
249 cc
Bore X Stroke:
72.0 x 61.2 mm
Compression Ratio:
11.0:1
Performance
Horsepower:
Approximately 22-24 hp (factory specification, actual may vary slightly)
Torque:
Approximately 16-18 lb-ft (factory specification)
Fuel System
Fuel Delivery:
Carburetor (Keihin CVK34 - specific details will be in the manual)
Fuel Type:
Unleaded gasoline
Fuel Capacity:
Approximately 2.1 US gallons (9.5 liters)
Lubrication
Oil Type:
SAE 10W-40 API SG or higher (confirm with manual for exact specification)
Oil Capacity:
Approximately 1.5 US quarts (1.4 liters) (with filter change)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 6-speed return
Clutch Type:
Wet, multi-disc
Final Drive:
Chain drive
Features
Gear Ratios:
Detailed gear ratios available in manual
Transmission Fluid:
Manual specifies internal engine oil as transmission lubricant
📐 Dimensions
Exterior
Length:
Approx. 84.8 inches (2,155 mm)
Width:
Approx. 32.3 inches (820 mm)
Height:
Approx. 46.7 inches (1,185 mm)
Wheelbase:
Approx. 56.5 inches (1,435 mm)
Ground Clearance:
Approx. 11.2 inches (285 mm)
Weights
Curb Weight:
Approx. 291.1 lbs (132 kg) (wet)
Dry Weight:
Approx. 275.6 lbs (125 kg)
Load Capacity:
Consult manual for specific payload ratings and luggage options
🛡️ Safety Features
Ratings
Safety Certifications:
DOT/EPA/CARB compliant for street use (varies by region, manual will confirm)
Active Features
Braking System Front:
250 mm petal disc, dual-piston caliper
Braking System Rear:
240 mm petal disc, dual-piston caliper
ABS:
Not typically available on this model year, but manual will confirm exact specifications.
Passive Features
Lighting:
Halogen headlight, LED tail light, incandescent turn signals
Tires Front:
80/100-21 M/C 51P
Tires Rear:
100/100-18 M/C 59P
Wheels:
Spoked wheels, 21-inch front, 18-inch rear
💡 Technology Features
Infotainment
Infotainment System:
Basic analog/digital instrument cluster (speedometer, tachometer, odometer, trip meter, fuel gauge, indicator lights). No advanced infotainment features.
Driver Assistance
Driver Assistance Features:
None typically featured on this model.
Connectivity
Connectivity Options:
None. Primarily a mechanical and electrical system focused motorcycle.
Engine Management
Ignition System:
Digital CDI (Capacitor Discharge Ignition)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 km or 6 months, whichever comes first (typical recommendation, confirm with manual)
Air Filter Cleaning:
Every 1,000 km or 6 months (typical, adjust for dusty conditions)
Valve Clearance Check:
Every 12,000 km or 12 months (typical, refer to manual for precise interval)
Chain Adjustment:
As needed, typically every 500-1000 km
Fluid Specifications
Engine Oil Spec:
SAE 10W-40 API SG or higher (refer to manual for precise spec)
Coolant Type:
Ethylene glycol-based, permanent type antifreeze (50/50 mix with distilled water)
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
Clutch wear, chain and sprocket wear, brake pad wear, potential carburetor tuning adjustments over time, suspension seals.
Troubleshooting Areas:
Carburetor performance issues (jetting, float height), electrical gremlins ( stator/regulator-rectifier checks), ignition system faults, starting issues.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki has a long history of producing durable and performance-oriented motorcycles across various disciplines, including off-road and dual-sport.
Model Evolution
Klx Lineage:
The KLX series has been a staple for Kawasaki's off-road and dual-sport offerings, evolving over the years to incorporate new technologies and refine performance for riders seeking versatility.
Production
Manufacturing Location:
Japan (primary manufacturing location for Kawasaki motorcycles)
Production Years:
The KLX250VA model designation typically refers to specific market versions of the KLX250, which has been in production with various updates since the early 2000s.
🏆 Awards & Recognition
Recognitions
Model Awards:
No specific awards are commonly cited for this exact model year, but the KLX line generally receives positive reviews for its versatility and value.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for reliability and off-road capability in its class.
Certifications
Emissions Compliance:
EPA/CARB compliance for emissions standards (as required by market of sale, confirmed in manual).
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