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Kawasaki Ninja 250R EX250 2010 All Service Repair Manual

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The Kawasaki Ninja 250R, model code EX250, is a 2010 sport motorcycle known for its agile handling and approachable performance. Building on a rich heritage in sportbike development, this model...
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Kawasaki Ninja 250R EX250 2010 All Service Repair Manual
The Kawasaki Ninja 250R, model code EX250, is a 2010 sport motorcycle known for its agile handling and approachable performance. Building on a rich heritage in sportbike development, this model offers a liquid-cooled, 4-stroke, parallel-twin engine with a displacement of 249 cc, delivering a balanced power output suitable for both spirited riding and daily commuting. Its design emphasizes a sporty aesthetic with aggressive fairings and a comfortable riding position, making it a popular choice for enthusiasts seeking an engaging riding experience. The Ninja 250R is engineered for reliability, reflecting a commitment to quality and rider satisfaction. This comprehensive Service Repair Manual provides detailed information for the maintenance and repair of the 2010 Kawasaki Ninja 250R (EX250). It covers all essential systems, including engine mechanicals, fuel and ignition systems, cooling, exhaust, transmission, drivetrain, brakes, suspension, steering, and the electrical system. The manual offers step-by-step repair procedures, preventative maintenance schedules, troubleshooting guides, and detailed technical specifications. With approximately 350 pages of English content, this digital manual is designed to assist DIY enthusiasts and professional technicians in keeping their Ninja 250R in optimal condition.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Ninja 250R
Model Code:
EX250
Year:
2010
Codes
Engine Family Code:
EX250-J
👋 Introduction
Market Position
Target Audience:
DIY motorcycle enthusiasts, independent repair shops, and owners seeking to maintain their Kawasaki Ninja 250R EX250.
Value Proposition:
Provides in-depth technical knowledge and procedural guidance to perform maintenance and repairs, saving time and money compared to dealership service.
Competitive Analysis
Analogy:
akin to having a factory-trained technician by your side, equipped with all the necessary specifications and procedures.
Key Features
Accessibility:
Instant download provides immediate access to repair information.
Comprehensiveness:
Covers all aspects of the vehicle's mechanical and electrical systems for the specified model year.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
Downloadable Digital File
Page Count
Estimated Page Count:
~350+
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, piston and ring inspection, valve clearance adjustment, cylinder head service, crankshaft and connecting rod inspection, oil pump service.
Fuel System:
Carburetor service and synchronization, fuel pump operation, fuel filter replacement.
Ignition System:
Spark plug service, ignition timing, ignition coil testing, CDI unit.
Cooling System:
Radiator and fan operation, coolant replacement, thermostat service.
Exhaust System:
Muffler and pipe inspection, gasket replacement.
Transmission:
Clutch operation and adjustment, gearbox disassembly and reassembly, gear inspection, shift mechanism.
Drivetrain:
Final drive chain maintenance, sprocket inspection and replacement.
Brakes:
Front and rear brake caliper service, brake pad replacement, brake fluid flush and replacement, master cylinder inspection, brake hose inspection.
Suspension:
Front fork service (oil change, seal replacement), rear shock absorber inspection and adjustment.
Steering:
Handlebar bearing inspection and lubrication, steering stem adjustment.
Electrical System:
Battery testing and maintenance, charging system (alternator, rectifier/regulator), starter motor, lighting circuits, wiring diagrams, fuse box location and function.
Chassis And Bodywork:
Frame inspection, body panel removal and installation, seat, fuel tank, fairing components.
Procedures Included
Preventative Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, lubrication points, bolt torque checks.
Troubleshooting:
Diagnostic flowcharts for common starting, running, and electrical issues.
Repair Procedures:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Technical Specifications:
Detailed torque values, clearances, fluid capacities, electrical resistance values.
Technical Depth
Diagnostic Capabilities:
Includes information for basic to intermediate diagnostics, allowing users to identify and resolve a wide range of problems.
Rebuild Procedures:
Covers complete engine and transmission rebuilds, including detailed disassembly and reassembly instructions.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all model variations.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Text-searchable for quick information retrieval.
Print Quality
Printability:
Designed for clear printing of all pages.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, parallel-twin
Displacement:
249 cc (15.2 cu in)
Bore X Stroke:
62.0 x 41.2 mm (2.44 x 1.62 in)
Compression Ratio:
11.6:1
Performance
Horsepower Est:
30-34 HP (at crankshaft, depending on market)
Torque Est:
16-18 lb-ft (at crankshaft, depending on market)
Fuel System
Fuel Delivery:
Dual Keihin CVK30 carburetors
Fuel Type:
Unleaded gasoline, minimum 87 octane (RON+MON)/2, 91 AKI
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Transmission Options:
N/A
Features
Clutch Type:
Wet, multiple-disc
Final Drive:
Sealed chain, 15T front sprocket, 46T rear sprocket
📐 Dimensions
Exterior
Overall Length:
2000 mm (78.7 in)
Overall Width:
720 mm (28.3 in)
Overall Height:
1100 mm (43.3 in)
Wheelbase:
1370 mm (53.9 in)
Ground Clearance:
155 mm (6.1 in)
Seat Height:
780 mm (30.7 in)
Weights
Curb Weight:
170 kg (374.8 lbs)
Fuel Capacity:
18 L (4.8 US gal)
🛡️ Safety Features
Ratings
Safety Features Comment:
As a sport motorcycle, safety is primarily derived from rider skill and adherence to traffic laws. Does not typically feature electronic rider aids like ABS or traction control in this variant.
Active Features
Braking System:
Dual-piston caliper front, single-piston caliper rear; disc brakes front and rear.
Passive Features
Lighting:
Halogen headlight, LED taillight.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation)
Driver Assistance
Rider Aids:
None (ABS was not standard or commonly available on this model).
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Valve Clearance Check:
Every 12,000 km (7,500 miles)
Chain Lubrication Check:
Every 1,000 km (600 miles) or after riding in rain.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA certified motorcycle oil.
Engine Oil Capacity W Filter:
1.6 L (1.7 US qt)
Coolant Type:
Permanent type anti-freeze coolant mixed with distilled water (50/50 ratio).
Brake Fluid Type:
DOT 4
Known Issues
Common Complaints:
Carburetor synchronization can drift over time, requiring adjustment for smooth idling and throttle response. Occasional clutch slippage if ridden aggressively or not maintained. Potential for minor electrical connector corrosion if exposed to excessive moisture.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki Heavy Industries has a long-standing reputation for performance motorcycles, particularly in the sportbike segment, with models like the Ninja series being iconic.
Model Evolution
Ninja 250 Lineage:
The Ninja 250R has been a staple entry-level sportbike for decades, evolving in styling and performance to meet contemporary standards. The EX250 platform has seen various iterations, with the 2008-2012 generation receiving significant styling updates and engine refinements.
Production
Production Era:
This specific generation of the Ninja 250R (EX250K) was produced from 2008 to 2012, offering a more aggressive styling than its predecessors.
🏆 Awards & Recognition
Recognitions
Awards Comment:
While specific awards for the 2010 model year are not prominent, the Ninja 250 series consistently receives accolades for its value, reliability, and performance as an entry-level sportbike, making it a popular choice for new riders and commuting.
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