Kawasaki Versys 2010 Full Service Repair Manual

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Distributeur:

UGS: 99973

Mots clés: 2010 Kawasaki Misc Motorcycle Motorcycles Versys

Variantes de produits

Description

The 2010 Kawasaki Versys is a versatile middleweight adventure-sport motorcycle, engineered for riders seeking a practical and enjoyable experience across various conditions. Building on Kawasaki's legacy of performance and reliability, this model offers a unique blend of comfort for long distances, capability for light off-road excursions, and agility suitable for commuting and sport touring. Its 649 cc liquid-cooled, parallel-twin engine, derived from the popular Ninja 650, delivers approximately 69 PS, providing a balanced performance profile. The Versys is recognized for its value and adaptability within its segment, making it a compelling choice for a wide range of riders. This comprehensive service repair manual provides essential information for the maintenance, repair, and troubleshooting of the 2010 Kawasaki Versys. Covering over 500 pages, it details critical systems including the engine, transmission, chassis, and electrical components. Readers will find step-by-step procedures for routine maintenance, such as oil changes and chain adjustments, as well as in-depth guidance for major repairs and diagnostics. The manual is designed to assist owners, technicians, and mechanics in keeping the motorcycle in optimal condition, ensuring its longevity and performance.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Versys

Year:

Codes

Engine Code:

EX650AEF (likely)

Chassis Code:

EX650A

👋 Introduction

Market Position

Segment:

Middleweight Adventure-Sport Motorcycle

Competitive Analysis

Competitors:

Yamaha TDM900, Suzuki V-Strom 650, Honda Transalp (older models), BMW F650GS (older models).

Key Features

Design Philosophy:

Versatile, comfortable for long distances, capable of light off-road use, practical for commuting and sport touring.

Target Audience:

Riders seeking a budget-friendly, practical, and versatile motorcycle for various riding conditions and purposes.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive service, repair, maintenance, and troubleshooting for the 2010 Kawasaki Versys.

Page Count

Estimated Pages:

Manual Type

Type:

Full Service Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Engine disassembly, assembly, inspection, lubrication, cooling system, fuel system, exhaust system, emission controls.

Transmission:

Clutch operation, gear shifting mechanism, transmission disassembly and assembly, lubrication.

Chassis:

Frame, suspension (front fork, rear shock absorber), steering system, wheel bearings, brakes (front and rear), final drive.

Electrical:

Ignition system, starting system, charging system, lighting system, instrumentation, wiring diagrams, fuses, relays, battery, EFI system components.

Bodywork:

Fairings, seat, fuel tank, fenders, exhaust pipes, covers, and accessory installation points.

Procedures Included

Maintenance:

Regular scheduled maintenance, oil changes, filter replacements, chain maintenance, brake fluid changes, coolant flushes, spark plug replacement, air filter cleaning/replacement.

Repair:

Engine rebuilds, transmission repair, suspension overhaul, brake caliper rebuilding, carburetor cleaning/rebuilding (if applicable, though 2010 is EFI), electrical component replacement, body panel repair/replacement.

Troubleshooting:

Diagnostic procedures for common and uncommon issues, fault code interpretation (for EFI models), step-by-step troubleshooting guides.

Diagnostics:

EFI system diagnostics, sensor checks, ignition timing checks, compression testing, fuel pressure testing.

Technical Depth

Depth:

Covers everything from basic checks and fluid changes to complete engine and transmission rebuilds, including detailed torque specifications and clearances.

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Image Resolution:

High-resolution scans, ensuring clarity of diagrams and text.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

Searchability

Text Search:

Searchable text within the PDF for quick information retrieval.

⚙️ Engine Specifications

Primary Engine

Type:

Liquid-cooled, four-stroke, DOHC, parallel-twin

Displacement:

649 cc

Bore X Stroke:

83.0 mm x 60.0 mm

Compression Ratio:

10.6:1

Performance

Horsepower:

Approx. 69 PS (50.7 kW) @ 8,000 rpm (claimed)

Torque:

Approx. 64 Nm (47.2 lb-ft) @ 7,000 rpm (claimed)

Fuel System

Induction:

Fuel Injection (DFI) with dual 38mm throttle bodies

Fuel Type:

Unleaded gasoline, 87 octane or higher (research for specific region recommended)

Ignition

Type:

Digital CDI

🔧 Transmission

Standard

Type:

Constant-mesh 6-speed return

Optional

Type:

Features

Clutch:

Wet, multi-disc, manual

Final Drive:

Sealed chain drive

📐 Dimensions

Exterior

Length:

Approx. 2,155 mm (84.8 in)

Width:

Approx. 830 mm (32.7 in)

Height:

Approx. 1,350 mm (53.1 in)

Wheelbase:

Approx. 1,415 mm (55.7 in)

Ground Clearance:

Approx. 150 mm (5.9 in)

Seat Height:

Approx. 840 mm (33.1 in)

Weights

Curb Weight:

Approx. 201 kg (443 lbs)

Fuel Capacity:

19 liters (5.0 US gal)

🛡️ Safety Features

Ratings

Crash Safety:

N/A (Motorcycle, no standardized crash ratings like cars)

Active Features

Brakes Front:

Dual 300 mm petal discs, 2-piston calipers (Optional ABS available on some markets)

Brakes Rear:

Single 250 mm petal disc, 1-piston caliper (Optional ABS available on some markets)

Suspension Front:

41 mm telescopic fork, adjustable preload (in some configurations), 150 mm (5.9 in) travel

Suspension Rear:

Adjustable preload and rebound damping, offset laydown single shock, 150 mm (5.9 in) travel

Passive Features

Lighting:

Halogen headlights, LED tail light

💡 Technology Features

Infotainment

Dashboard Features:

Digital speedometer, analog tachometer, fuel gauge, clock, odometer, trip meters, indicator lights.

Driver Assistance

Available as an option on some models, but not standard across all 2010 Versys.

Connectivity

Features:

N/A (No integrated Bluetooth or advanced connectivity features on this model).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000 miles or 6 months (refer to manual for exact specification and conditions)

Chain Maintenance:

Lubricate and adjust chain every 1,000 miles (or more frequently in adverse conditions)

Spark Plug Replacement:

Every 12,000 miles (refer to manual for specific plug type and gap)

Air Filter Cleaning:

Every 6,000 miles, replace if damaged or excessively dirty

Fluid Specifications

Engine Oil Type:

SAE 10W-40, API SG or higher, JASO MA certified motorcycle oil

Engine Oil Capacity:

2.4 L (2.5 US qt) without filter change; 2.6 L (2.8 US qt) with filter change

Coolant Type:

Permanent Antifreeze (Ethylene Glycol based), 50/50 mixture with distilled water

Brake Fluid Type:

DOT 4

Fork Oil Type:

Kawasaki KHL15-10 (or equivalent 10W fork oil), specific quantity per leg required

Known Issues

Common Complaints:

Some owners report stiff suspension on earlier models, minor vibration at certain RPMs, and a basic dashboard without a gear position indicator. Fueling can sometimes be sensitive at low RPMs.

Reliability:

Generally considered reliable if properly maintained; engine is derived from the popular Ninja 650.

📚 Vehicle History

Brand Heritage

Kawasaki Legacy:

Kawasaki Heavy Industries has a long history in motorcycle manufacturing, known for performance and reliability across various segments.

Model Evolution

Versys Lineage:

The Versys was introduced in 2006 as a versatile, do-it-all motorcycle. The 2010 model represents the first generation of the Versys line, known for its unique styling and practical functionality.

Production

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Industry Perception:

Praised for its value, versatility, and fun factor in the middleweight sport-touring/adventure segment.