Engine Mechanical:
        
        
            Complete engine disassembly, assembly, inspection, and overhaul procedures for the 1700cc V-twin engine.
        
     
    
        
            Fuel System:
        
        
            Fuel injection system (throttle body, injectors, fuel pump, sensors), fuel tank, fuel lines, and emissions control.
        
     
    
        
            Ignition System:
        
        
            Ignition coil, spark plugs, crankshaft position sensor, ECU control.
        
     
    
        
            Transmission Drivetrain:
        
        
            Clutch operation, gearbox disassembly and reassembly, final drive (belt drive) inspection and maintenance.
        
     
    
        
            Cooling System:
        
        
            Radiator, cooling fan, thermostat, coolant circulation, and bleeding procedures.
        
     
    
        
            Electrical System:
        
        
            Battery, charging system (alternator, regulator/rectifier), starter motor, lighting (headlight, taillight, turn signals), horn, and wiring diagrams.
        
     
    
        
            Braking System:
        
        
            Front and rear brake caliper service, master cylinder, brake lines, bleeding, and ABS (if equipped).
        
     
    
        
            Suspension:
        
        
            Front fork service (oil change, seal replacement, spring inspection), rear shock absorber inspection and replacement.
        
     
    
        
            Steering:
        
        
            Handlebar, steering stem bearings, and related components.
        
     
    
        
            Chassis Frame:
        
        
            Frame inspection, fork yokes, swingarm maintenance.
        
     
    
        
            Bodywork Trim:
        
        
            Fender removal/installation, seat, fuel tank, fairings, and other cosmetic components.
        
     
    
        
            Diagnostics Troubleshooting:
        
        
            Symptom-based troubleshooting guides, diagnostic trouble codes (DTCs) and their interpretations.
        
     
    
    
        
            Scheduled Maintenance:
        
        
            Detailed procedures for all scheduled maintenance tasks, including oil changes, filter replacements, and inspections.
        
     
    
        
            Engine Repair:
        
        
            Complete engine rebuild procedures, piston and ring replacement, valve adjustments, camshaft timing.
        
     
    
        
            Transmission Repair:
        
        
            Gearbox disassembly, inspection of gears and shift forks, clutch plate replacement, and belt drive adjustment.
        
     
    
        
            Electrical Repair:
        
        
            Wiring harness diagnosis, component testing (e.g., starter, alternator), switch repair.
        
     
    
        
            Suspension Fork Service:
        
        
            Front fork seal replacement, oil level and viscosity adjustments, fork spring replacement.
        
     
    
        
            Brake System Overhaul:
        
        
            Brake caliper piston replacement, master cylinder rebuild, brake line flushing and bleeding.
        
     
    
        
            Fuel System Cleaning:
        
        
            Throttle body cleaning, injector cleaning/testing, fuel filter replacement.
        
     
    
        
            Troubleshooting Guides:
        
        
            Step-by-step troubleshooting for common and uncommon issues, diagnostic flowcharts.
        
     
    
    
        
            Depth:
        
        
            Comprehensive from basic maintenance to full engine and component rebuilds, including detailed specifications and torque values.
        
     
    
        
            Diagnostic Codes:
        
        
            Detailed explanations of Diagnostic Trouble Codes (DTCs) and procedures for reading/clearing them.
        
     
    
        
            Wiring Diagrams:
        
        
            Full electrical system wiring diagrams with component locations and wire color coding.
        
     
    
        
            Torque Specifications:
        
        
            All critical torque specifications for engine, chassis, and electrical components.
        
     
    
        
            Special Tools:
        
        
            Listing and description of specialized tools required for specific repair procedures.
        
     
 
    
    
    
        
            Engine Type:
        
        
            4-stroke, V-twin, SOHC, 4 valves per cylinder
        
     
    
        
            Displacement:
        
        
            1699 cc (103.7 cu. in.)
        
     
    
        
            Bore X Stroke:
        
        
            102.0 x 104.0 mm (4.02 x 4.09 in.)
        
     
    
        
            Cooling System:
        
        
            Liquid-cooled
        
     
    
    
        
            Horsepower:
        
        
            Approximately 90-95 hp (estimated, actual may vary)
        
     
    
        
            Torque:
        
        
            Approximately 100-105 lb-ft (estimated, actual may vary)
        
     
    
    
        
            Fuel Delivery:
        
        
            Fuel injection, dual 36mm throttle bodies
        
     
    
        
            Fuel Type:
        
        
            Unleaded gasoline, minimum 87 octane
        
     
    
    
 
    
    
    
        
            Engine Oil Change:
        
        
            Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
        
     
    
        
            Oil Filter Replacement:
        
        
            At each oil change.
        
     
    
        
            Air Filter Cleaning Replacement:
        
        
            Inspect every 6,000 km (3,700 miles), clean or replace as needed. Replace every 12,000 km (7,500 miles).
        
     
    
        
            Spark Plug Replacement:
        
        
            Every 12,000 km (7,500 miles).
        
     
    
        
            Belt Drive Tension Check:
        
        
            Every 6,000 km (3,700 miles).
        
     
    
        
            Valve Clearance Check:
        
        
            Every 24,000 km (15,000 miles).
        
     
    
    
        
            Engine Oil Type:
        
        
            SAE 10W-40 API SG, SH, SJ, SL or JASO MA/MA2
        
     
    
        
            Engine Oil Capacity:
        
        
            3.0 L (3.2 US qt) without filter change, 3.2 L (3.4 US qt) with filter change.
        
     
    
        
            Coolant Type:
        
        
            Kawasaki Genuine Coolant or equivalent (50/50 mix of ethylene glycol and distilled water)
        
     
    
    
        
            Fork Oil Type Level:
        
        
            Showas special fork oil SS-02 or equivalent (160 mm fluid level)
        
     
    
    
        
            Common Wear Items:
        
        
            Belt drive, brake pads, clutch plates, fork seals.
        
     
    
        
            Potential Electrical:
        
        
            Regulator/rectifier failure has been noted on some Kawasaki models of this era.
        
     
    
        
            Performance Tuning:
        
        
            EFI tuning for aftermarket exhaust/air filter modifications is often recommended for optimal performance and engine health.