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KIA Borrego 2010 Service Repair Manual

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🏷️ Basic Information Identification Make: KIA Model: Borrego Year: 2010 Generation Generation: First Generation (HM) Codes Chassis Code: HM 👋 Introduction Market Position Positioning: The KIA Borrego (HM) was positioned...
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KIA Borrego 2010 Service Repair Manual
🏷️ Basic Information
Identification
Make:
KIA
Model:
Borrego
Year:
2010
Generation
Generation:
First Generation (HM)
Codes
Chassis Code:
HM
👋 Introduction
Market Position
Positioning:
The KIA Borrego (HM) was positioned as a body-on-frame SUV, targeting buyers seeking robust capability and utility in the mid-size SUV segment.
Competitive Analysis
Competitors:
Competed against vehicles like the Toyota 4Runner, Ford Explorer, Chevrolet Trailblazer, Jeep Grand Cherokee, and Nissan Pathfinder of the era.
Key Features
Platform:
Shared its platform with the Hyundai Veracruz, utilizing a robust unibody construction with a focus on SUV attributes.
Engine Options:
Offered with a choice of a capable 3.8L V6 and a powerful 4.6L V8 engine, providing strong performance for towing and hauling.
📋 Manual Details
Coverage Areas
Coverage Areas:
Mechanical, Electrical, Body, Chassis, Maintenance, Diagnostics, Repair
Page Count
Page Count:
Estimated 2000+ pages (comprehensive service manual)
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
3.8L V6 Lambda GDI, 4.6L V8 Tau GDI (including engine mechanical, lubrication, cooling, fuel, ignition, emissions, starting, charging)
Transmission:
6-speed automatic transmission (including internal components, torque converter, electronic controls, fluid specifications)
Drivetrain:
All-Wheel Drive (AWD) system (including transfer case, differentials, driveshafts, CV joints)
Suspension:
Front independent suspension (double wishbone), Rear independent suspension (multi-link), springs, shock absorbers, anti-roll bars
Steering:
Hydraulic power steering system, steering column, steering gear
Brakes:
Front ventilated discs, rear solid discs, ABS, EBD, ESC (Electronic Stability Control), parking brake
Electrical System:
Battery, alternator, starter motor, lighting, horns, power windows, power locks, mirrors, wipers, fuses, relays
Body And Chassis:
Body panels, doors, hood, tailgate, bumpers, glass, interior trim, structural components
HVAC:
Air conditioning, heater, ventilation, climate control system
Safety Systems:
Airbags (front, side, curtain), seat belts, pretensioners
Diagnostics:
OBD-II system, diagnostic trouble codes (DTCs), troubleshooting charts
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections
Repair:
Engine disassembly/assembly, transmission overhaul, brake component replacement, suspension repair, electrical component diagnosis and replacement
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues
Disassembly And Assembly:
Detailed instructions for removing and installing all major components
Diagrams:
Wiring diagrams, hydraulic schematics, exploded view diagrams
Technical Specifications:
Torque specifications, clearances, tolerances, fluid capacities
Special Tools:
Identification and usage of specialized tools required for certain procedures
Technical Depth
Depth:
Comprehensive (covers everything from basic maintenance to complete engine and transmission rebuilds, advanced diagnostics)
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, designed for clear viewing and printing of diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code V6:
Lambda GDI (3.8L)
Displacement V6:
3.8 liters (3778 cc)
Horsepower V6:
276 hp @ 6000 rpm
Torque V6:
277 lb-ft @ 4500 rpm
Optional Engine
Engine Code V8:
Tau GDI (4.6L)
Displacement V8:
4.6 liters (4627 cc)
Horsepower V8:
337 hp @ 6000 rpm
Torque V8:
325 lb-ft @ 3500 rpm
Fuel System
Injection Type:
Gasoline Direct Injection (GDI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type V6:
6-speed automatic
Transmission Type V8:
6-speed automatic
Optional
Drive Options:
Rear-Wheel Drive (RWD), All-Wheel Drive (AWD)
Features
Gear Ratios:
Detailed in manual (specific ratios for V6/V8 and RWD/AWD configurations)
Transmission Fluid:
Refer to manual for specific ATF type (e.g., SPIIIG or equivalent)
📐 Dimensions
Exterior
Length:
4880 mm (192.1 in)
Width:
1995 mm (78.5 in)
Height:
1790 mm (70.5 in)
Wheelbase:
2800 mm (110.2 in)
Weights
Curb Weight:
Approx. 2000-2200 kg (4400-4850 lbs) depending on configuration
Towing Capacity:
Up to 5000 lbs (2268 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
4-star (Driver and Passenger)
IIHS Side Impact Rating:
Good
Active Features
Electronic Stability Control:
Standard (ESC)
Traction Control:
Standard
Anti-Lock Brakes:
Standard (ABS)
Electronic Brakeforce Distribution:
Standard (EBD)
Passive Features
Airbags:
Front, front-side, and side-curtain airbags
Seat Belts:
Three-point seat belts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Available with AM/FM/CD/MP3 audio systems, often with SiriusXM satellite radio capability.
Navigation:
Optional GPS navigation system available on higher trim levels.
Driver Assistance
Parking Sensors:
Available rear parking assist sensors.
Connectivity
Auxiliary Input:
Standard auxiliary audio input jack for connecting external devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6-12 months, depending on driving conditions (refer to manual for specific recommendations)
Air Filter Replacement:
Every 15,000-30,000 miles or as needed, inspected at each oil change
Cabin Air Filter Replacement:
Every 15,000-30,000 miles or annually
Spark Plug Replacement:
Refer to manual (typically longer interval for GDI engines, e.g., 60,000-100,000 miles)
Fluid Specifications
Engine Oil Type V6:
SAE 0W-20 Synthetic (check manual for specific API service category)
Engine Oil Type V8:
SAE 5W-20 Synthetic (check manual for specific API service category)
Coolant Type:
Ethylene Glycol based antifreeze/coolant (refer to manual for specific color/spec, e.g., Long Life Coolant)
Brake Fluid Type:
DOT 3 or DOT 4 (check manual)
Power Steering Fluid Type:
Refer to manual (typically ATF SPIIIG or equivalent)
Known Issues
Engine Oil Sludge:
Some early GDI engines may be susceptible to oil sludge if maintenance is neglected; regular oil changes are critical.
Transmission Harshness:
Occasional reports of minor transmission shifting harshness, which can often be resolved with software updates or fluid service.
Fuel Pump Issues:
As with many GDI vehicles, fuel pump reliability can be a consideration over the long term; the manual details diagnostic procedures.
Paint Blemishes:
Some owners have reported minor paint imperfections; the manual covers paint care and minor touch-up procedures.
📚 Vehicle History
Brand Heritage
Kia SUV History:
KIA's push into the SUV market in the late 1990s and early 2000s with models like the Sportage and Sorento paved the way for larger, more capable vehicles.
Model Evolution
Borrego Introduction:
The Borrego was introduced for the 2008 model year as KIA's first body-on-frame SUV, designed to offer more traditional SUV capabilities than its monocoque siblings.
2010 Updates:
The 2010 model year saw the introduction of GDI engines for both the V6 and V8 options, improving power delivery and efficiency.
Production
Manufacturing Location:
Hwaseong, South Korea
Production Years:
2008-2012
🏆 Awards & Recognition
Recognitions
Safety Awards:
While specific awards are sparse, the Borrego generally met industry safety standards for its class.
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