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Mazda 3 2010 1.6 L I4 petrol Workshop Service Repair Manual

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Basic Information Identification Make: Mazda Model: Mazda 3 Year: 2010 Engine Type: Petrol Engine Configuration: 1.6 L I4 Codes Chassis Code: BK (pre-facelift), BL (facelift) Engine Code: Z6-VE Introduction Market...
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Mazda 3 2010 1.6 L I4 petrol Workshop Service Repair Manual
Basic Information
Identification
Make: Mazda
Model: Mazda 3
Year: 2010
Engine Type: Petrol
Engine Configuration: 1.6 L I4
Codes
Chassis Code: BK (pre-facelift), BL (facelift)
Engine Code: Z6-VE
Introduction
Market Position
Segment: Compact Car (C-segment)
Key Selling Points: Sporty driving dynamics, distinctive 'Nagare' design language, good fuel economy, reliable powertrain.
Competitive Analysis
Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Volkswagen Golf
Key Features
Engine Options 2010: 1.6L Z6-VE (in this manual), 2.0L MZR-CD (diesel), 2.5L L5-VE (North America)
Body Styles 2010: 3-door Hatchback, 5-door Hatchback, 4-door Sedan
Manual Details
Coverage Areas
Primary Focus: Workshop Service and Repair
Target Audience: Professional Technicians and Experienced DIY Enthusiasts
Page Count
Estimated Pages: Varies by specific manual version, typically 1000+ pages for comprehensive workshop manuals
Manual Type
Type: Workshop Service and Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Powertrain: Engine (1.6L Z6-VE), Transmission (Manual/Automatic), Drivetrain, Exhaust System
Chassis: Suspension (Front/Rear), Steering System, Brake System, Wheels and Tires
Electrical: Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instrumentation, Audio System, HVAC Controls, Power Accessories, Wiring Diagrams
Body: Exterior Body Panels, Interior Trim, Doors, Windows, Seats, Glass
Procedures Included
Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Spark Plug Replacement, Belt Inspection/Replacement
Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Component Testing, Electrical System Diagnostics, Emission Control System Diagnostics
Repair: Engine Overhaul, Transmission Repair, Brake System Overhaul, Suspension Component Replacement, Steering Rack Replacement, Electrical Component Repair, Body Panel Repair
Component Replacement: Engine Assembly, Cylinder Head Assembly, Fuel Injectors, Water Pump, Alternator, Starter Motor, Brake Calipers, Shock Absorbers, Radiator
Technical Depth
Depth: Comprehensive, including detailed specifications, diagnostic procedures, and step-by-step repair instructions for major and minor components.
Manual Specifications
File Format
File Type: PDF
Searchability: Typically searchable text, allowing for quick navigation to specific topics.
Printability: Designed for printing, allowing users to print specific sections or the entire manual.
Print Quality
Quality: High resolution for clear diagrams and text.
Binding Type
Binding: N/A (Digital Format)
Paper Type
Paper: N/A (Digital Format)
Engine Specifications
Primary Engine
Engine Code: Z6-VE
Engine Displacement: 1598 cc (1.6 Liters)
Engine Design: DOHC 16-valve Inline-4
Performance
Bore X Stroke: 78.0 mm x 83.6 mm
Compression Ratio: 10.2:1
Horsepower Ps Approx: 105 PS @ 6000 rpm
Torque Nm Approx: 145 Nm @ 4000 rpm
Fuel System
Fuel Type: Unleaded Petrol
Fuel Delivery: Electronic Fuel Injection (EFI)
Ignition System: Electronic Ignition with Distributorless Ignition System (DIS)
Cooling System
Cooling Type: Liquid-cooled
Transmission
Standard
Transmission Type Standard: 5-speed Manual Transmission
Optional
Transmission Type Optional: 4-speed Automatic Transmission (FS5A-EL)
Features
Clutch Type: Dry single plate
Manual Gear Ratios: Refer to specific manual for detailed gear ratios (e.g., 1st: ~3.45, 2nd: ~1.90, 3rd: ~1.35, 4th: ~1.00, 5th: ~0.82, Reverse: ~3.10)
Dimensions
Exterior
Length Sedan: Approx. 4460 mm
Length Hatchback: Approx. 4270 mm (3-door) / 4415 mm (5-door)
Width: Approx. 1755 mm
Height: Approx. 1470 mm (sedan) / 1450 mm (hatchback)
Wheelbase: Approx. 2640 mm
Weights
Curb Weight Min Kg: Approx. 1230 kg
Gross Vehicle Weight Rating Gvwr Kg: Refer to specific vehicle placard
Towing Capacity Kg: Not specified for typical models, check regional regulations and owner's manual.
Safety Features
Ratings
NHTSA Overall Rating: Typically 4 or 5 Stars for the generation (check specific year and region for exact ratings).
IIHS Front Crash Rating: Good
Active Features
ABS: Standard
Electronic Brakeforce Distribution Ebd: Standard
Emergency Brake Assist Eba: Standard
Traction Control System TCS: Often standard or optional, depending on trim level.
Dynamic Stability Control Dsc: Often standard or optional, depending on trim level.
Passive Features
Airbags Front: Dual front airbags
Airbags Side: Front side-impact airbags
Airbags Curtain: Side-impact curtain airbags (often standard on higher trims or optional)
Seatbelts: 3-point seatbelts with pretensioners and load limiters
Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system
Technology Features
Infotainment
Infotainment System Standard: Basic AM/FM/CD player with auxiliary input. Higher trims may have a more advanced system with LCD screen and SiriusXM satellite radio.
Infotainment System Optional: Optional Bose premium audio system.
Driver Assistance
Cruise Control: Available on most trims.
Keyless Entry: Available on select trims.
Rain Sensing Wipers: Available on higher trims.
Connectivity
Auxiliary Audio Input: Standard on most models.
Maintenance
Service Intervals
Oil Change Interval: Every 7,500 miles or 12 months, whichever comes first (refer to owner's manual for specific conditions).
Engine Oil Filter Replacement: At every oil change.
Air Filter Replacement: Every 15,000 miles or 12 months.
Cabin Air Filter Replacement: Every 15,000 miles or 12 months.
Spark Plug Replacement: Typically around 60,000 miles for iridium-tipped plugs.
Transmission Fluid Change: Manual: Inspect periodically, replace if contaminated. Automatic: Every 30,000-60,000 miles depending on driving conditions (consult manual).
Fluid Specifications
Engine Oil Type Viscosity: SAE 5W-30 API SN or ILSAC GF-5 compliant (confirm with owner's manual/oil cap).
Engine Oil Capacity Liters: Approx. 4.1 Liters (with filter change)
Coolant Type: Mazda Long Life Coolant (Blue) or equivalent based on HOAT (Hybrid Organic Acid Technology).
Brake Fluid Type: DOT 3 or DOT 4 brake fluid.
Transmission Fluid Manual: GL-4 SAE 75W-90 gear oil (confirm specific Mazda specification).
Transmission Fluid Automatic: Mazda ATF-FW or equivalent.
Known Issues
Common Complaints 2010: Potential for rust on wheel arches and rocker panels, occasional HVAC blower motor issues, premature wear on certain suspension components (e.g., control arm bushings).
Engine Specific Concerns: The 1.6L Z6-VE is generally reliable; however, proper maintenance is key. Carbon buildup can occur on intake valves if driven primarily short distances. Timing belt is typically not used; it utilizes a timing chain.
Vehicle History
Brand Heritage
Mazda History: Founded in 1920, Mazda is a Japanese automaker known for its innovation, particularly its Wankel rotary engines and the 'Zoom-Zoom' driving philosophy.
Model Evolution
Mazda 3 Generation 1 Bk: First generation (BK) launched in 2003, replaced the Mazda Familia/323. Known for sporty handling and distinctive styling. Facelift in 2006.
Mazda 3 Generation 2 Bl: Second generation (BL) launched in late 2008 for the 2009 model year. This 2010 model falls within the BL generation. Features updated styling, improved aerodynamics, and enhanced safety features. Facelift for BL occurred around 2011.
Production
Manufacturing Locations: Japan (Hofu), Mexico (Salamanca), China (Chongqing), Thailand (Rayong)
Awards & Recognition
Recognitions
General Mazda 3 Reception: The Mazda 3 generation (including 2010) has consistently received praise for its driving dynamics, styling, and value, often appearing on 'Car of the Year' lists and 'Best Compact Car' comparisons.
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