2010 Yamaha XJ6F XJ600 Diversion Service Repair Manual

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UGS: 132121

Mots clés: 2010 Diversion Marine Motorcycle Sterndrive XJ600 XJ6F Yamaha

Variantes de produits

Description

The Yamaha XJ6 Diversion series represents a versatile middleweight sport-tourer, engineered for a balance of performance, comfort, and everyday usability. The 2010 XJ6F and its variants, XJ6F(z) and XJ6FA, feature a liquid-cooled, 599 cc inline-four engine known for its smooth power delivery and approachable character, making it suitable for both commuting and longer rides. The faired design of the XJ6F enhances aerodynamics and rider comfort, building on Yamaha's heritage of producing reliable and well-engineered motorcycles. This comprehensive service repair workshop manual provides in-depth technical information for the Yamaha XJ6 Diversion models. Covering all essential systems including the engine, cooling, fuel, electrical, and chassis, it offers detailed maintenance procedures, systematic troubleshooting guides, and step-by-step repair instructions. The manual is designed to assist owners, mechanics, and technicians in performing routine maintenance, diagnostics, and repairs, ensuring the optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

XJ6 Diversion / XJ6F

Model Variant:

XJ6F(z), XJ6FA

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Positioning:

The Yamaha XJ6 Diversion series is positioned as a versatile middleweight sport-tourer, offering a blend of performance, comfort, and practicality for everyday riding and longer journeys.

Competitive Analysis

Competitors:

Competes with models such as the Kawasaki ER-6f, Suzuki Bandit 650S, and Honda CBF600S, offering a refined and accessible riding experience.

Key Features

Design Philosophy:

The XJ6F Diversion emphasizes user-friendliness, smooth power delivery, and comfortable ergonomics, making it approachable for riders of all skill levels.

Aerodynamics:

The 'F' designation indicates the faired version, offering improved aerodynamics and weather protection compared to the naked XJ6 model.

Value Proposition

Benefit:

Possessing this comprehensive service manual allows owners to perform a wide range of maintenance and repair tasks, saving money and ensuring optimal performance and longevity of their Yamaha XJ6 Diversion.

📋 Manual Details

Coverage Areas

Covered Models:

Yamaha XJ6F(z) and XJ6FA (2010 model year)

Manual Purpose:

This is an official factory service manual designed for technicians and serious enthusiasts, covering all aspects of repair and maintenance.

Page Count

Total Pages:

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive coverage including disassembly, assembly, diagnostics, and repair of the inline-four engine.

Cooling System:

Details on radiator, thermostat, water pump, coolant flow, and troubleshooting.

Fuel System:

In-depth coverage of fuel injection system, injectors, fuel pump, pressure regulator, and throttle body.

Electrical System:

Extensive wiring diagrams, component testing, ignition system, charging system, starter, lighting, and sensors.

Chassis:

Covers frame, suspension (front and rear), steering system, wheels, and brakes.

Procedures Included

Maintenance:

Routine checks, adjustments, fluid changes, filter replacements, and lubrication schedules.

Diagnostics:

Systematic troubleshooting guides and diagnostic procedures for common and complex issues.

Repair:

Detailed step-by-step instructions for component removal, repair, and reinstallation.

Adjustments:

Specific procedures for clutch, throttle, brake lever free play, and suspension settings.

Technical Depth

Depth:

Professional-level diagnostic and repair information, suitable for experienced technicians and advanced DIY enthusiasts.

Specific Procedures:

Detailed torque specifications for critical fasteners, bearing clearances, engine timing procedures, and electrical component resistance values are provided.

📊 Manual Specifications

File Format

Compatibility:

Compatible with all versions of Windows and Mac operating systems.

Reader Requirement:

Requires Adobe PDF Reader or equivalent software.

Print Quality

Quality:

Original factory data, ensuring high accuracy and clarity in diagrams and text.

Binding Type

Type:

Digital PDF (not a physical book)

Paper Type

Format Type:

Digital document

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, DOHC, 4-valve, Inline-four

Displacement:

599 cc

Bore X Stroke:

65.5 mm x 44.5 mm

Compression Ratio:

12.2:1

Engine Cooling:

Liquid-cooled

Performance

Horsepower:

Approx. 77.8 hp (58.0 kW) @ 10,000 rpm (as per typical European specification)

Torque:

Approx. 59.7 Nm (6.1 kgf-m, 44.0 lb-ft) @ 8,500 rpm (as per typical European specification)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (YCC-I variable intake funnels for enhanced torque curve)

Fuel Type:

Unleaded gasoline, minimum 91 RON

Lubrication

Oil Type:

Yamalube 4 (or equivalent SAE 10W-40) API SG, SH, SJ, SL or JASO MA, MA2

Oil Capacity:

3.40 L (3.60 US qt, 3.20 Imp qt) with filter change

🔧 Transmission

Standard

Type:

Constant mesh 6-speed

Optional

Type:

Features

Clutch Type:

Wet, multiple-disc

Final Drive:

O-ring sealed chain

Gear Ratios:

Specific gear ratios are detailed within the manual for each of the 6 speeds.

📐 Dimensions

Exterior

Length:

2,120 mm (83.5 in)

Width:

770 mm (30.3 in)

Height:

1,270 mm (50.0 in)

Wheelbase:

1,465 mm (57.7 in)

Ground Clearance:

150 mm (5.9 in) (typical)

Seat Height:

785 mm (30.9 in)

Weights

Wet Weight:

211 kg (465 lbs)

Fuel Capacity:

17.0 L (4.5 US gal, 3.7 Imp gal)

🛡️ Safety Features

Active Features

Brakes Front:

Dual 298mm hydraulic disc brakes, dual piston calipers

Brakes Rear:

245mm hydraulic disc brake, dual piston caliper

Optional ABS variant available

Suspension Front:

41mm telescopic fork with adjustable preload.

Suspension Rear:

Monoshock with adjustable preload and rebound damping.

Passive Features

Lighting:

Halogen headlight, LED tail light

💡 Technology Features

Infotainment

Instrumentation:

Digital speedometer, analog tachometer, fuel gauge, gear indicator, clock, trip meters, and warning lights.

Driver Assistance

Ride By Wire:

Features Yamaha Chip Controlled Intake (YCC-I) for optimized engine performance across the rev range, though not a full ride-by-wire throttle system.

Connectivity

Charging System:

Standard 12V electrical system with alternator and battery for powering electronics.

🔧 Maintenance

Service Intervals

Oil Change:

Every 6,000 km (3,700 miles) or 6 months, whichever comes first.

Filter Replacement:

Replace oil filter at every oil change.

Spark Plug Check:

Inspect every 12,000 km (7,500 miles).

Valve Clearance Check:

Check every 24,000 km (15,000 miles).

Fluid Specifications

Coolant Type:

Yamaha Super Coolant (or equivalent ethylene glycol-based coolant with distilled water, 50:50 mix).

Brake Fluid Type:

DOT 4

Fork Oil Type:

SAE 10W fork oil (specific grade and quantity provided in manual)

Known Issues

Common Wear Items:

Typical wear items include brake pads, tires, chain and sprockets, and clutch plates, depending on riding style and mileage.

Fuel Injection Cleaning:

Periodic cleaning of throttle bodies and injectors may be recommended for optimal performance, particularly in areas with variable fuel quality.

📚 Vehicle History

Brand Heritage

Heritage:

Yamaha has a long-standing reputation for producing reliable, performance-oriented motorcycles with innovative engineering.

Model Evolution

Xjseries Evolution:

The XJ6 Diversion series evolved from Yamaha's long line of versatile four-cylinder motorcycles, focusing on user-friendliness and accessibility for a broad range of riders.

Production

Production Period:

The XJ6 Diversion was produced from approximately 2009 onwards, with the 2010 model being an early iteration of this platform.