Husqvarna TC 250 2011 2012 Workshop Service Manual

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The TC 250, produced for the 2011 and 2012 model years, represents a significant offering in the world of off-road motorcycles. Building on a rich Swedish heritage and legacy in...

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Taper: Motorcycle

Distributeur:

UGS: 78755

Mots clés: 2011 2012 Husqvarna Motorcycle Motorcycles TC 250 TC Models

Variantes de produits

Description

The TC 250, produced for the 2011 and 2012 model years, represents a significant offering in the world of off-road motorcycles. Building on a rich Swedish heritage and legacy in competitive racing, this model is engineered for performance and durability. Its design prioritizes rider feedback and robust capability, characteristic of a machine built for demanding motocross and enduro environments. The TC 250 embodies a commitment to delivering high-quality, innovative off-road equipment. This comprehensive Workshop Service Manual provides detailed information for the TC 250, covering all aspects of repair and overhaul. It is designed to assist professional technicians, experienced DIY mechanics, and dedicated enthusiasts in maintaining and restoring the vehicle to optimal condition. Within these pages, you will find step-by-step procedures for engine disassembly and assembly, transmission service, electrical system troubleshooting, bodywork repair, and routine maintenance. The manual also includes technical specifications, identifies special tools, and offers in-depth guidance for advanced diagnostics, ensuring users can perform all necessary service and repair tasks with confidence.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TC 250

Model Year:

2011, 2012

Codes

Manual Identifier:

Workshop Service Manual

👋 Introduction

Market Position

Target Audience:

Professional technicians, experienced DIY mechanics, and Husqvarna enthusiasts seeking in-depth knowledge.

Competitive Analysis

Value Proposition:

Provides dealership-level service information for DIY users, enabling significant cost savings and empowering owners to perform their own maintenance and repairs.

Key Features

Manual Utility:

Enables users to build and maintain a reputation for quality service by providing accurate and detailed repair procedures.

Special Tools:

Identifies and illustrates recommended or required special Husqvarna tools by part number.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive repair and overhaul

Page Count

Estimated Page Count:

Refer to actual PDF for precise count; typically 200-500+ pages for comprehensive manuals of this nature.

Manual Type

Type:

Workshop Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete disassembly, assembly, repair, tuning, lubrication system, fuel system, ignition system, exhaust system

Transmission:

Complete disassembly, assembly, repair

Electrical System:

Wiring diagrams, component testing, troubleshooting, repair

Bodywork:

Body panel removal/installation, adjustments, repair procedures

Procedures Included

Maintenance:

Routine maintenance, tune-ups, fluid changes, filter replacements

Repair:

Component-level repair, major overhaul, troubleshooting and diagnostics

Installation:

Removal and installation of major components and assemblies

Disassembly:

Step-by-step procedures for all major assemblies

Technical Depth

Depth:

Advanced diagnostics, in-depth repair, overhaul of all major vehicle systems, including proprietary components.

📊 Manual Specifications

File Format

Format:

Quality:

High-resolution, printable

Searchability:

Likely text-searchable (depending on PDF creation)

Print Quality

Printability:

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Configuration:

Single-cylinder, 2-stroke (typical for TC 250 off-road models)

Displacement:

Approximately 250cc (as indicated by model name)

Bore X Stroke:

Refer to specific manual sections for exact specifications.

Cooling System:

Liquid-cooled (typical for this class of off-road motorcycle)

Performance

Horsepower:

Refer to specific manual sections for exact specifications and power curves.

Torque:

Refer to specific manual sections for exact specifications and torque curves.

Fuel System

Carburetor:

Details on carburetor type, jetting, adjustment procedures (e.g., Mikuni or Keihin).

Fuel Type:

Unleaded gasoline (specific octane rating recommended in manual).

Lubrication System

Oil Type:

Specific 2-stroke pre-mix oil ratio and type recommended (e.g., Motorex, Castrol).

🔧 Transmission

Standard

Type:

6-speed constant mesh

Features

Clutch Type:

Hydraulically operated wet multi-plate clutch

Gear Ratios:

Detailed gear ratios for each speed will be provided in the manual.

Transmission Oil Type:

Specific transmission oil viscosity and specifications (e.g., SAE 10W/50, API GL-4).

📐 Dimensions

Weights

Dry Weight:

Refer to specific manual sections; typically around 95-105 kg for this class.

Wet Weight:

Refer to specific manual sections for approximate wet weight including fluids.

Max Load Capacity:

Refer to specific manual sections, often not specified for pure off-road motorcycles.

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (Off-road motorcycle, not subjected to standard automotive crash testing).

Active Features

Braking System:

Hydraulic disc brakes (front and rear), specifications for pads, fluid, and bleeding procedures.

Passive Features

Frame Construction:

Chromoly steel frame, repair and inspection procedures.

Safety Precautions:

Emphasis on using safety equipment (gloves, eye protection, etc.) and observing safety precautions during repairs.

💡 Technology Features

Infotainment

Infotainment System:

N/A (This is a dedicated off-road competition motorcycle, typically devoid of advanced infotainment features).

Driver Assistance

Rider Aids:

N/A (Focus is on raw performance and rider input; no electronic rider aids like traction control or ABS are expected).

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change:

Refer to manual for specific intervals based on operating hours or mileage.

Air Filter Cleaning:

Frequent cleaning recommended for off-road use, specific intervals in manual.

Spark Plug Replacement:

Refer to manual for recommended replacement intervals.

Fluid Specifications

Coolant:

Specific type and mixture ratio (e.g., ethylene glycol based antifreeze).

Brake Fluid:

DOT 4 or DOT 5.1 brake fluid (refer to manual for exact specification).

Known Issues

Common Wear Items:

Clutch plates, chain and sprockets, tires, brake pads (typical for this type of motorcycle).

Engine Tuning:

Importance of correct carburetor jetting for optimal performance and engine longevity.

Suspension Maintenance:

Regular fork seal inspection and oil changes, rear shock maintenance.

📚 Vehicle History

Brand Heritage

Heritage:

Husqvarna Motorcycles, a historic Swedish brand with a strong legacy in off-road racing and innovation.

Model Evolution

Evolution:

The TC 250 is part of Husqvarna's lineage of competitive motocross and enduro machines, continually updated for performance and rider feedback.

Production

Manufacturing Location:

Historically Sweden; for this era, production may have been in Italy under BMW ownership.

🏆 Awards & Recognition

Recognitions

Racing Heritage:

Husqvarna motorcycles, including the TC models, have a strong history of success in motocross and enduro racing championships.