Yamaha FAZER FZ8 FZ8NA Full Service & Repair Manual 2011-2013

Name: Yamaha FAZER FZ8 FZ8NA Full Service & Repair Manual 2011-2013
Brand: Yamaha
SKU: 148088
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Taper: Motorcycle

Distributeur:

Yamaha

UGS: 148088

Mots clés: 2011 2012 2013 FAZER FZ8 FZ8NA Motorcycle Motorcycles Yamaha

Variantes de produits

Description

The Yamaha Fazer FZ8, model code FZ8NA, is a versatile sport naked motorcycle produced from 2011 to 2013. Engineered with an inline-four cylinder, liquid-cooled engine, it delivers approximately 104 horsepower, making it suitable for both spirited riding and everyday commuting. Its lightweight aluminum frame and optimized weight distribution contribute to agile handling, complemented by adjustable front forks and a rear monoshock for a customizable ride. Safety is enhanced by dual front disc brakes with radial-mount calipers and an optional Anti-lock Braking System (ABS). The Fazer FZ8 is recognized for its blend of performance, style, and practicality, offering a dynamic riding experience. This comprehensive Factory Service & Repair Workshop Manual is designed to assist owners, mechanics, and technicians in maintaining and repairing the Yamaha Fazer FZ8. It covers a wide range of systems, including detailed procedures for engine mechanicals, fuel injection, cooling, ignition, exhaust, transmission, drivetrain, suspension, and braking systems. The manual provides step-by-step instructions, hundreds of detailed photos and exploded diagrams, critical torque specifications, and guidance on special tools. It also includes routine maintenance schedules, troubleshooting guides for common issues, and in-depth procedures for engine rebuilds, suspension service, brake overhauls, and electrical diagnostics, ensuring the vehicle remains in optimal condition.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Fazer FZ8

Model Code:

FZ8NA

Model Variant:

Standard/Naked

Production Years Covered:

2011, 2012, 2013

👋 Introduction

Market Position

Vehicle Segment:

Sport Naked / Streetfighter

Target Audience:

Riders seeking a powerful, versatile, and stylish sport motorcycle for everyday use and spirited riding

Competitive Analysis

Key Competitors:

Kawasaki Z800, Suzuki GSX-S750, Triumph Street Triple, Ducati Monster 821

Key Features

Engine Type:

Inline-four cylinder, liquid-cooled, DOHC, 4 valves per cylinder

Chassis Design:

Lightweight aluminum frame, optimized weight distribution for agile handling

Suspension:

Adjustable front forks and rear monoshock for customizable ride quality

Braking:

Dual front disc brakes with radial-mount calipers and optional ABS for enhanced stopping power

Ergonomics:

Comfortable riding position suitable for longer distances and urban commuting

Manual Value Proposition

Professional Quality:

Factory-level documentation used by trained technicians

Cost Effectiveness:

Saves significant money on dealership labor for repairs and maintenance

Empowerment:

Enables owners to perform their own maintenance and repairs with confidence

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service & Repair Workshop Manual

Language:

English

Format:

Digital (PDF)

Accessibility:

Instant download, usable on multiple devices (computer, tablet, smartphone)

Licensing:

Lifetime use, no expiry, no renewal fees

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine assembly, disassembly, inspection, and repair

Engine Fuel System:

Fuel injection system, throttle body, injectors, fuel pump, fuel filter

Engine Cooling System:

Radiator, coolant, water pump, thermostat, fan

Ignition System:

Ignition coils, spark plugs, ECU control

Exhaust System:

Exhaust manifold, catalytic converter, mufflers

Transmission:

Clutch assembly, gearbox, shift mechanism, internal components

Drivetrain:

Final drive, rear swingarm, chain and sprockets

Suspension Front:

Front fork assembly, seals, springs, damping adjustments

Suspension Rear:

Monoshock rear suspension, linkage, pre-load adjustment

Braking System Front:

Dual front discs, calipers, master cylinder, brake lines, ABS (if equipped)

Braking System Rear:

Rear disc, caliper, master cylinder, brake lines, ABS (if equipped)

Wheels Tires:

Wheel bearings, tire replacement, balancing

Electrical System Charging:

Stator, regulator/rectifier, battery

Electrical System Ignition:

Spark plugs, ignition coils, wiring diagrams

Electrical System Lighting:

Headlight, taillight, turn signals, instrumentation lighting

Electrical System Instrumentation:

Tachometer, speedometer, LCD display, warning lights

Electrical System ECU:

ECU functions, diagnostic trouble codes (DTCs), sensor data

Frame Chassis:

Frame inspection, steering head bearings, swingarm pivot

Bodywork:

Fairings, fuel tank, seat, fenders, minor body repairs

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain lubrication and adjustment, air filter cleaning/replacement, spark plug replacement, brake fluid replacement, coolant flush

Troubleshooting:

Diagnostic procedures for various symptoms and issues, fault finding with wiring diagrams

Engine Rebuild:

Complete engine disassembly, inspection of components (pistons, rings, valves, crankshaft, camshafts), reassembly with torque specifications

Suspension Service:

Fork seal replacement, fork oil change, shock absorber inspection and service

Brake System Overhaul:

Brake pad replacement, caliper service, master cylinder rebuild, bleeding procedures

Electrical Diagnostics:

Wiring harness testing, sensor testing, ECU diagnostics, troubleshooting electrical faults

Clutch Adjustment Replacement:

Clutch lever adjustment, clutch cable replacement, clutch plate inspection and replacement

Wheel Bearing Replacement:

Proper removal and installation of wheel bearings

Steering Head Bearing Service:

Inspection, lubrication, and replacement of steering head bearings

Technical Depth

Detail Level:

Comprehensive, from basic maintenance to complete engine and component overhauls

Diagrams Illustrations:

Hundreds of detailed photos and exploded diagrams

Instructions Format:

Step-by-step instructions for all procedures

Torques Specifications:

All critical torque specifications included

Special Tools:

Identification of required special tools for specific jobs

📊 Manual Specifications

File Format

Document Type:

PDF

Searchability:

Likely searchable text content (standard for professional PDFs)

Print Quality

Printable:

Yes, single pages or entire manual

Binding Type

Physical Binding:

N/A (Digital Download)

Paper Type

Physical Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline Four-Cylinder, Liquid-Cooled, DOHC, 4-Stroke

Displacement:

779 cc

Bore X Stroke:

74.0 mm x 45.1 mm

Compression Ratio:

12.0:1

Performance

Horsepower:

Approximately 104 hp @ 9,000 rpm (specifications may vary slightly by region)

Torque:

Approximately 85 Nm (63 lb-ft) @ 8,000 rpm (specifications may vary slightly by region)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (FI)

Throttle Body:

Dual throttle valve system

Fuel Type:

Unleaded gasoline (95 RON recommended)

Fuel Tank Capacity:

17 Liters (4.5 US gallons)

Lubrication

Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher

Oil Capacity With Filter:

3.1 Liters

Cooling System

Coolant Type:

Yamaha Performance 50/50 Antifreeze/Coolant (or equivalent ethylene glycol-based coolant with demineralized water)

🔧 Transmission

Standard

Gearbox:

Constant mesh, 6-speed

Clutch Type:

Wet, multiple-disc, cable-actuated

Features

Final Drive:

Chain drive

Gear Ratios:

Specific gear ratios are detailed within the manual for performance analysis and troubleshooting.

Transmission Oil:

Uses engine oil for lubrication (shared crankcase).

📐 Dimensions

Exterior

Length:

2120 mm

Width:

770 mm

Height:

1085 mm

Wheelbase:

1460 mm

Ground Clearance:

135 mm

Seat Height:

815 mm

Weights

Wet Weight:

213 kg (with all standard equipment and fluids)

Dry Weight:

192 kg

Front Tire Size:

120/70ZR17M/C (58W)

Rear Tire Size:

180/55ZR17M/C (73W)

Wheel Type:

Cast aluminum alloy

Wheelbase Design:

Aluminum diamond-type frame

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (Motorcycles typically not rated by organizations like NHTSA or Euro NCAP)

Active Features

ABS:

Optional Anti-lock Braking System (ABS) available on some models

Brakes:

Dual 310mm hydraulic disc front brakes, 267mm hydraulic disc rear brake

Passive Features

Lighting:

Multi-reflector halogen headlight, LED taillight

Instrumentation:

Digital speedometer, analog tachometer, multi-function LCD display with warning lights

💡 Technology Features

Infotainment

Instrument Cluster:

Combination digital/analog display with essential information, no advanced infotainment system like GPS or Bluetooth connectivity.

Driver Assistance

ABS:

Optional ABS system for enhanced braking safety.

Connectivity

Bluetooth Gps:

Not equipped from the factory.

🔧 Maintenance

Service Intervals

First Service:

1000 km or 1 month (whichever comes first) - includes oil change, filter check, chain check, general inspection.

Subsequent Oil Filter Change:

Every 4000 km or 6 months.

Air Filter Cleaning:

Every 8000 km or 12 months.

Spark Plug Replacement:

Every 16000 km or 24 months (refer to manual for specific plug type and gap).

Brake Fluid Replacement:

Every 24 months or as needed.

Coolant Replacement:

Every 24 months or as needed.

Fluid Specifications

Engine Oil Grade:

SAE 10W-40, API SG or higher (e.g., Yamalube 4)

Coolant Type:

50/50 mix of Yamaha Performance Coolant and demineralized water

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Clutch plates, chain and sprockets, brake pads, tires, fork seals are typical wear items subject to mileage and riding conditions.

Potential Electrical Gremlins:

While generally reliable, some owners may report minor electrical connectivity issues over time, which this manual's detailed wiring diagrams will help diagnose.

Suspension Performance:

As with many performance bikes, the suspension can benefit from fine-tuning or upgrades for more demanding riding, covered in detail for adjustments and rebuilds.

📚 Vehicle History

Brand Heritage

Yamaha Motorcycle Legacy:

Yamaha has a long history of innovation in motorcycle design and performance, dating back to the early 1950s, with a strong reputation for reliability and engineering excellence.

Model Evolution

Fz Series Development:

The FZ series represents Yamaha's commitment to powerful, naked sport motorcycles that offer a blend of performance and everyday usability. The FZ8 built upon the success and philosophy of its predecessors, offering a more refined and potent package.

Production

Manufacturing Location:

Primarily manufactured in Japan.

Market Release Year:

The FZ8 model line was introduced globally around 2010/2011.

🏆 Awards & Recognition

Recognitions

Motorcycle Press Reviews:

While specific awards are not detailed, the FZ8 was generally well-received by motorcycle journalists for its balanced performance, handling, and value, often praised as a competent and engaging sport naked.