Powertrain:
Engine, Fuel System, Air Cleaner, Exhaust System, Primary Chaincase, Clutch, Transmission, Drive Belt & Sprockets, Engine Mount, Lubrication System
Chassis And Suspension:
Tire & Wheel, Wheel Bearings, Front & Rear Fork, Air Suspension, Shock Absorber, Steering System, Jiffy Stand
Braking:
Brake System, Brake Master Cylinder, Brake Caliper & Bleeding, ABS Module System, Wheel Speed Sensors
Electrical And Electronics:
Electrical System, Battery System, Charging System, Starting System, Lighting System, Ignition/Light Key Switch, Vehicle Speed Sensor (VSS), Gauges and Instruments, Advanced Audio System, Main Wiring Harness, Interconnect Harness, H-DSSS Actuation System, Connector Repair System, Connector Location, Turn Signal and Security Module, System Fuses and Relays, Auxiliary Lamps and Brackets, Electronic Control Module (ECM), Oxygen Sensors (O2), Throttle Control Actuator
Body And Accessories:
Handlebar & Clutch Cable, Mirror and Seat System, Saddlebags System, Tour-Pak Service, Fairing & Windshield, Air Deflectors System, Instrument Bezel & Nacelle, Footboard & Footrest, Glove Box Door & Hinge
Maintenance:
Scheduled Maintenance Procedures, Fluid Changes, Filter Replacements, Lubrication
Repair And Rebuild:
Complete Engine Removal/Installation, Transmission Overhaul, Fork Rebuild, Brake System Service, Electrical Component Diagnosis and Replacement, Bodywork Repair
Diagnostics And Troubleshooting:
Detailed Electrical Diagnostics, DTC Code Interpretation, System Troubleshooting Guides, Wiring Diagrams
Engine Disassembly:
Complete engine disassembly and reassembly procedures are detailed, including piston, crankcase, flywheel, connecting rod, cylinder head, and rocker arm servicing.
Fuel And Emissions:
Covers Electronic Fuel Injection (EFI) system, throttle control actuator, oxygen sensors, and evaporative emissions control systems.
Special Tools:
Lists and describes necessary Special Service Tools for various repair procedures.
Electrical Diagnostics:
In-depth coverage of electrical diagnostics, including Diagnostic Trouble Codes (DTCs), wiring diagrams, connector locations, and system fuse/relay identification.
Depth:
Comprehensive, covering everything from routine maintenance to complete engine and component rebuilds. Includes detailed illustrations, diagrams, and step-by-step instructions.
Engine Type:
45-degree V-Twin, 4-cycle, Air-Cooled
Engine Displacement 1:
1584 cc (96 cubic inches)
Engine Name 1:
Twin Cam 96
Engine Displacement 2:
1690 cc (103 cubic inches)
Engine Name 2:
Twin Cam 103
Valve Train:
Pushrod-actuated overhead valves
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Ignition:
Electronic Ignition
Oil Type:
Consult Manual for Specific Harley-Davidson Approved Oils (e.g., SYN3, V-Twin Transmission & Primary Chain Lubricant)
Storage Procedures:
Includes specific guidance for engine storage and preparation.
Audio System:
Advanced Audio System (often with CB radio, intercom, AM/FM radio, and CD player depending on options).
Cruise Control:
Electronic Cruise Control standard on most FLHRC models.
Diagnostic Tools:
Utilizes diagnostic connectors and tools (like Harley-Davidson's Digital Technician) for advanced troubleshooting.
Engine Management:
Electronic Control Module (ECM) manages fuel injection, ignition timing, and other engine parameters.
Security System:
Harley-Davidson Security System (Smart Security System with proximity fob) often integrated.
Initial Service:
Typically at 1,000 miles (1,600 km) for break-in service. Consult manual for exact intervals.
Oil Change Interval:
Typically every 5,000 miles (8,000 km) or annually, whichever comes first. Consult manual for precise intervals and oil type.
Engine Oil:
Refer to manual for specific Harley-Davidson approved viscosity grades and types (e.g., SAE 20W-50, SYN3).
Transmission Oil:
Refer to manual for specific Harley-Davidson approved transmission lubricants.
Primary Chaincase Oil:
Refer to manual for specific Harley-Davidson approved primary chaincase lubricants.
Brake Fluid:
DOT 4 recommended for ABS systems, consult manual for specific recommendations.
Common Wear Items:
Clutch friction plates, brake pads, tires, battery, spark plugs, drive belt wear.
Potential Issues:
Cam chain tensioner wear (on earlier Twin Cam models, less common in later years but still a consideration), fuel line issues, electrical connector corrosion.
Torque Value Reference:
Manual provides specific torque values for all fasteners and critical components.
Brand Origin:
Harley-Davidson Motor Company, founded in 1903, Milwaukee, Wisconsin, USA.
Road King Lineage:
The Road King series represents Harley-Davidson's modern touring motorcycles with a classic aesthetic, designed for comfortable long-distance riding.
Assembly Locations:
Primarily manufactured in York, Pennsylvania, USA, and Milwaukee, Wisconsin, USA.