Covered Models:
Bearcat 570/LTD, Bearcat 570XT, F570, T570, Crossfire 6, M6, CFR, Crossfire/SnoPro/LTD, M-Series/SnoPro-800/1000cc, F5 LXR, F6 SnoPro, F8 EXT, F8 LXR, F8 SnoPro/LTD, Bearcat Z1 XT/LTD, SnoPro500, SnoPro600 (C.C.), SnoPro600 (SnoCross), TZ1, Z1 LXR/SnoPro, TZ1 LXR LTD, TZ1 Turbo LXR LTD, Z1 Turbo EXT/LXR/SnoPro
Excluded Models:
Sno Pro 120
Estimated Page Count:
N/A (Digital PDF - content extensive)
Type:
Service Repair Manual
Software Required:
Adobe PDF Reader
Quality Level:
High Quality
Engine Systems:
Engine removal/installation, engine servicing (carbureted & EFI variants), 570cc, 500/600cc, 800/1000cc, Z1, TZ1, Turbocharged systems, liquid cooling, recoil starter, air intake, APV system, ECT system, turbocharger, intercooler.
Fuel System:
Fuel systems (carbureted, EFI), fuel pump (570cc), related items.
Electrical Systems:
Ignition systems (2-stroke, 4-stroke), throttle position sensor, electrical resistance testing, voltage regulator, CCU/codes, servomotor/potentiometer, peak voltage, low-oil sensor, coolant temperature sensor, fuel gauge, electric fuel pump, ignition components, emergency stop switch, solenoid, starter relay, starter motor, magneto, brakelight switch, headlight dimmer, handlebar/thumb warmers, passenger handwarmer, seat heater, speedometer sensor, reverse alarm, shift switch/actuator, wiring diagrams.
Drivetrain Brake:
Drive belt, drive clutch, driven pulley, drive train components, brake disc, drive sprockets, hydraulic brake system, brake lever/master cylinder.
Suspension Track:
Track tension, track alignment, rear suspension servicing (various models), ACT shocks, Fox Air Shocks, Fox Zero Pro Shocks, shaft eyelets, pressurizing shocks, front suspension arms, front ski shock absorbers, sway bars.
Steering Body:
Steering posts, skis, ski wear bars, drag links, tie rods, spindles, steering tie rods, ski alignment, front suspension mounting brackets, consoles, bumpers, belly pans, gas tanks, seat assemblies, seat cushions, taillight/brakelight assemblies, windshields, backrests, racks, tunnel/chassis components, snowflaps, headlight assemblies, headlight aim adjustment.
Maintenance:
General maintenance, engine break-in, drive belt break-in, high altitude operation, low oil pressure warning light diagnosis, preparation for storage, preparation after storage, after break-in checkup (100 mile/600 mile), drive belt inspection/replacement, fluid changes (oil, coolant), spark plug removal/installation, compression checks, valve servicing (1100cc), brake system bleeding, track tension/alignment adjustment.
Diagnosis Troubleshooting:
Engine troubleshooting (2-stroke carbureted, 2-stroke EFI, 4-stroke), electrical system troubleshooting (electric start, components), hydraulic brake system troubleshooting, drive clutch/driven pulley troubleshooting, drive belt troubleshooting, track troubleshooting, servomotor troubleshooting.
Repair Rebuild:
Complete engine overhaul (570cc, 500/600cc, 800/1000cc), crankshaft repair, Arctic Power Valve (APV) system repair, water pump servicing, recoil starter repair, turbocharger/intercooler servicing, cooling system servicing, suspension component repair/rebuild (shocks, arms), steering component repair, brake system repair, drive train component repair.
Adjustments:
Carburetor adjustment, EFI system adjustments, throttle valve angle, ignition timing, drive clutch/driven pulley calibration, track tension, ski alignment, headlight aim.
Depth:
Comprehensive (covers all aspects from basic maintenance to complete engine rebuilds and detailed system diagnostics).
Engine Types Covered:
2-Stroke (570cc, 500cc, 600cc, 800cc, 1000cc), 4-Stroke (Z1, TZ1 variants including Turbocharged).
Technical Data Availability:
Specifications for cylinder head volume, crankshaft runout, Arctic Power Valve (APV) system, oil consumption, EFI, throttle valve angle, fuel pump (570cc), carburetor (570cc), ignition timing.
Fuel Requirements:
Recommended gasoline and oil specifications provided.
Assembly Details:
Engine assembly schematics and torque specifications included.
Torque Data:
Engine torque patterns and general torque specifications listed (including 1100cc specific data).