Harley Davidson FLST Softail Standard 2011 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLST Softail Standard Year: 2011 Codes Chassis Code: FLST Generation Softail Platform: Fifth Generation (2000-2017) 👋 Introduction Market Position Segment: Cruiser motorcycle, Softail...

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Mots clés: 2011 FLST Softail Standard Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLST Softail Standard

Year:

Codes

Chassis Code:

Generation

Softail Platform:

Fifth Generation (2000-2017)

👋 Introduction

Market Position

Segment:

Cruiser motorcycle, Softail family

Target Audience:

Owners and independent mechanics seeking detailed information for maintenance, repair, and customization

Competitive Analysis

Direct Competitors 2011:

Indian Chief, Victory Kingpin, Yamaha V-Star 1300, Honda Shadow Phantom

Key Features Of Vehicle

Softail Design:

Hidden rear suspension creating a rigid, hardtail appearance with the comfort of modern suspension

Engine Architecture:

Iconic V-twin configuration, air-cooled

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair and overhaul of the 2011 Harley-Davidson FLST Softail Standard

Page Count

Estimated Page Count:

Approximately 800+ pages (typical for Harley-Davidson service manuals)

Manual Type

Type:

Service Manual / Workshop Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Twin Cam 96 V-Twin Engine (1584cc), including fuel injection, ignition, lubrication, cooling, and emissions

Transmission:

6-Speed Cruise Drive Transmission (including clutch, gearbox, and primary drive)

Chassis And Suspension:

Softail frame, swingarm, front fork (including telescopic fork and internal components), rear shock absorbers, and related hardware

Brakes:

Front and rear hydraulic disc brakes, including caliper, master cylinder, brake lines, and ABS (if equipped)

Electrical System:

Battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting (headlight, taillight, turn signals), ignition system, horn, instrumentation, and wiring diagrams

Fuel System:

Fuel tank, fuel pump, fuel injectors, throttle body, and fuel lines

Exhaust System:

Exhaust pipes, mufflers, and catalytic converter (if applicable)

Wheels And Tires:

Wheel bearing service, tire replacement, and rim specifications

Bodywork And Trim:

Fenders, fuel tank, seat, handlebars, mirrors, and decorative elements

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, air filter service, spark plug replacement, brake fluid flush, drive belt inspection and adjustment, tire pressure checks

Troubleshooting:

Diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides for all major systems

Engine Overhaul:

Top-end and bottom-end engine rebuild procedures, piston and cylinder service, camshaft replacement, valve adjustments

Transmission Repair:

Clutch replacement, gearbox disassembly and reassembly, primary chain and sprocket inspection

Suspension Service:

Front fork seal replacement, fork oil change, rear shock absorber inspection and replacement

Brake System Service:

Brake pad replacement, caliper service, master cylinder overhaul, bleeding procedures

Electrical Diagnostics:

Wiring diagram interpretation, component testing, troubleshooting of charging, starting, and ignition systems

Fuel System Service:

Fuel injector cleaning and replacement, throttle body service, fuel pump testing

Wheel And Tire Service:

Wheel bearing replacement, tire mounting and balancing, spoke tensioning (if applicable)

Technical Depth

Depth:

Comprehensive. Covers everything from basic scheduled maintenance to complete engine and transmission rebuilds, including electrical diagnostics and troubleshooting.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable, enabling quick navigation to specific topics

Print Quality

Resolution:

High-resolution scans, suitable for clear viewing and printing of diagrams and text

Binding Type

Binding:

Not applicable (PDF format)

Paper Type

Paper Quality:

Not applicable (PDF format); printable on standard paper

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 96, V-twin

Displacement:

1584 cc (96 cubic inches)

Bore X Stroke:

3.75 in. x 4.48 in. (95.25 mm x 113.03 mm)

Compression Ratio:

8.9:1 (typical for Twin Cam 96)

Performance

Horsepower:

Approximately 70-75 HP (estimated at crankshaft)

Torque:

Approximately 86 ft-lbs @ 3,000 RPM (estimated at crankshaft)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 87 octane (91 octane RON+MON/2)

🔧 Transmission

Standard

Transmission Type:

6-Speed Cruise Drive

Clutch Type:

Clutched, multi-plate, wet

Primary Drive:

Gear drive, 34/46 ratio

Final Drive:

Belt drive, 32/66 ratio

Features

Gear Ratios:

1st: 9.312, 2nd: 6.442, 3rd: 4.774, 4th: 3.740, 5th: 3.150, 6th: 2.790 (typical for 6-speed Cruise Drive)

📐 Dimensions

Exterior

Length:

Approximately 92.5 in. (2350 mm)

Seat Height Laden:

Approximately 26.1 in. (663 mm)

Ground Clearance:

Approximately 5.1 in. (130 mm)

Weights

Dry Weight:

Approximately 647 lbs (293.5 kg)

Gross Vehicle Weight Rating Gvwr:

Approximately 1030 lbs (467 kg)

Cargo

Fuel Capacity:

5.0 gal (18.9 L)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Not applicable for motorcycles in traditional automotive crash test formats. Focus is on rider safety systems.

Active Features

Braking System:

Hydraulic disc brakes front and rear. Anti-lock Braking System (ABS) was often optional or standard on higher trims for this era, check specific bike.

Passive Features

Frame Construction:

Steel frame and swingarm designed for stability and rider control

Lighting:

Halogen headlight, LED taillight, standard turn signals

💡 Technology Features

Infotainment

Standard Features:

The FLST Softail Standard typically did not feature advanced infotainment systems. It focused on core riding experience. May include basic odometer, trip meter, fuel gauge, and indicator lights.

Driver Assistance

Features:

Limited driver assistance features. Primary focus is on rider control and mechanical operation. ABS was an available option.

Connectivity

Features:

No integrated smartphone connectivity or Bluetooth as standard. Connectivity would be aftermarket.

🔧 Maintenance

Service Intervals

Initial Service:

1,000 miles (1,600 km) or 6 months

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months thereafter

Fluid Specifications

Engine Oil:

Harley-Davidson 20W-50 SYN3 (Synthetic) or equivalent SAE 20W-50 motorcycle oil meeting Harley-Davidson specifications.

Transmission Oil:

Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent SAE 85W-140 gear oil)

Primary Chaincase Lubricant:

Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent SAE 85W-140 gear oil)

Brake Fluid:

DOT 4 hydraulic fluid

Fork Oil:

Harley-Davidson Silicone Fork Oil (specify viscosity as per manual, typically 10W or 15W)

Known Issues

Twin Cam 96 Potential Issues:

Potential for oil leaks (especially from primary or transmission seals), cam chain tensioner wear (early models, addressed in later revisions/aftermarket upgrades), clutch drag, exhaust pipe discoloration.

Electrical Potential Issues:

Battery charging system issues (regulator/rectifier), loose connections, faulty sensors.

Softail Suspension Notes:

Rear shock absorber bushings and seals can wear over time, leading to a less controlled ride.

Part Numbers

Oil Filter Example:

Harley-Davidson OEM Oil Filter: 63796-77 (or equivalent for Twin Cam 96)

Air Filter Example:

Harley-Davidson OEM Air Filter: 29000004 (or equivalent for 2011 Softail models)

Spark Plug Example:

Harley-Davidson OEM Spark Plug: 32312-99 (or equivalent for Twin Cam 96)

📚 Vehicle History

Brand Heritage

Founding:

Founded in 1903 in Milwaukee, Wisconsin, USA.

Legacy:

Iconic American motorcycle manufacturer known for its V-twin engines and cruiser styling.

Model Evolution

Softail Introduction:

The Softail concept, featuring concealed rear suspension, was introduced in 1983.

Flst Series:

The FLST designation represents a specific line within the Softail family, often focusing on classic styling.

Production

Manufacturing Location:

Various Harley-Davidson assembly plants, primarily in the United States.

🏆 Awards & Recognition

Recognitions

Harley Davidson Awards:

Harley-Davidson as a brand has received numerous accolades for its heritage, design, and V-twin engine technology over its long history.

Ratings

Customer Satisfaction:

Harley-Davidson motorcycles generally achieve high customer satisfaction ratings for their iconic status and rider community.

Certifications

Emissions Standards:

Manufactured to meet prevailing EPA and California Air Resources Board (CARB) emissions standards for the model year.