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2011 Harley Touring Models Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Year: 2011 Codes Product Code: HDP-T2011-SM 👋 Introduction Market Position Positioning: The benchmark for long-distance touring motorcycles, offering comfort, storage, and performance...
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UGS: 490072
2011 Harley Touring Models Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Touring
Year:
2011
Codes
Product Code:
HDP-T2011-SM
👋 Introduction
Market Position
Positioning:
The benchmark for long-distance touring motorcycles, offering comfort, storage, and performance for the open road.
Competitive Analysis
Competitors:
Competes with models from Honda (Gold Wing), Indian Motorcycle (Roadmaster, Chieftain), and BMW (R 1250 RT).
Key Features
Touring Features:
Spacious fairings for weather protection, large saddlebags and tour-paks for cargo, comfortable seating for rider and passenger, powerful V-twin engines.
Manual Value
Value Proposition:
An indispensable resource for owners and technicians to maintain, diagnose, and repair their 2011 Harley-Davidson Touring motorcycle, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
Applicable Models:
All 2011 Harley-Davidson Touring models including Electra Glide, Street Glide, Road Glide, Road King, and Tri Glide
Page Count
Estimated Page Count:
Approximately 800-1000 pages (typical for factory service manuals)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of Twin Cam 96, Twin Cam 103 (if applicable to specific touring models), engine diagnostics, fuel injection systems (EFI), ignition systems, lubrication, cooling, and exhaust systems.
Transmission:
6-speed Cruise Drive transmission service, overhaul, clutch assembly, primary drive, and final drive.
Electrical:
Complete electrical system diagrams, battery, charging system (alternator, regulator), starting system, lighting (headlights, taillights, signals), instrumentation, ignition switch, security system, radio/audio systems, and accessory wiring.
Chassis:
Frame, front suspension (forks, triple clamps), rear suspension (shocks), brakes (hydraulic systems, calipers, rotors, ABS), steering, wheels, and tires.
Bodywork:
Fairings, saddlebags, tour-paks, fenders, fuel tank, seat assembly, and all body panels. Includes mounting procedures and hardware specifications.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil and filter changes, air filter service, spark plug replacement, brake fluid flush, coolant checks, drive belt inspection and adjustment, battery maintenance.
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs) for EFI systems, electrical system fault finding, and component testing procedures.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components, including engine overhaul, transmission rebuild, brake system service, suspension component replacement, and electrical component repair.
Disassembly Assembly:
Comprehensive instructions for the disassembly and reassembly of all major vehicle systems and components.
Technical Depth
Depth:
Factory-level technical depth, suitable for professional technicians and experienced DIY mechanics. Includes detailed specifications, torque values, special tool requirements, and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content for quick access to information.
Print Quality
Resolution:
High-resolution graphics, diagrams, and schematics for clarity.
Printability:
Printable pages, allowing for physical copies for workshop use.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Harley-Davidson Twin Cam 96 V-Twin (or Twin Cam 103 for specific models)
Displacement:
96 cubic inches (1584 cc) or 103 cubic inches (1690 cc)
Bore X Stroke:
Twin Cam 96: 3.75 in. x 4.38 in. (95.25 mm x 111.25 mm); Twin Cam 103: 3.875 in. x 4.38 in. (98.4 mm x 111.25 mm)
Compression Ratio:
Approx. 9.0:1 for Twin Cam 96; Approx. 9.6:1 for Twin Cam 103
Performance
Horsepower:
Estimates vary by specific model and tuning, typically in the range of 70-85 HP at the crankshaft.
Torque:
Approx. 92-98 ft-lbs (125-133 Nm) at around 3,000 RPM (for Twin Cam 96).
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, 91 octane (R+M)/2 minimum recommended.
Engine Oil
Oil Type Spec:
Harley-Davidson Genuine V-Twin 20W-50 or equivalent motorcycle oil meeting API CI-4 or JASO MA.
Oil Capacity:
Approximately 4 quarts (3.8 liters) with filter change.
🔧 Transmission
Standard
Type:
6-speed Cruise Drive Manual Transmission
Optional
Optional Transmission:
N/A (all 2011 Touring models featured the 6-speed Cruise Drive).
Features
Gear Ratios:
Specific gear ratios detailed in the manual, typically optimized for touring and highway cruising.
Transmission Fluid
Fluid Type Spec:
Harley-Davidson Genuine Primary Chaincase Lubricant or equivalent.
Fluid Capacity:
Approximately 24 US fl oz (710 ml).
📐 Dimensions
Exterior
Length:
Varies by model (e.g., Road King: approx. 93.0 in.; Electra Glide: approx. 98.0 in.).
Width:
Varies by model (e.g., handlebars approx. 34.0-37.0 in.).
Height:
Varies by model (e.g., seat height approx. 29.1-30.1 in.).
Weights
Dry Weight:
Varies by model (e.g., Road King: approx. 740 lbs; Street Glide: approx. 775 lbs; Electra Glide: approx. 830 lbs).
Gross Vehicle Weight Rating:
Typically around 1360 lbs (617 kg).
Cargo
Saddlebag Capacity:
Integrated hard saddlebags, capacity varies by model but is substantial for touring.
Tour Pak Capacity:
Optional or standard depending on model, provides significant additional cargo space.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are generally not subjected to the same crash test ratings as automobiles; however, design elements focus on rider protection.
Active Features
ABS:
Anti-lock Braking System (ABS) available on most 2011 Touring models as standard or optional equipment.
Linked Brakes:
Some models may feature linked brake systems, where applying one control affects both front and rear brakes.
Passive Features
Lighting:
Full lighting system including halogen or LED headlights, taillights, brake lights, and turn signals for visibility.
Chassis Design:
Robust frame and suspension designed for stability and handling, even when fully loaded.
Security
Security System:
Factory-installed security system with a key fob for arming/disarming and immobilizer function.
💡 Technology Features
Infotainment
Audio System:
Integrated infotainment system with AM/FM radio, CB/Intercom (optional), and CB/Weatherband capabilities. Some models feature cruise control integration.
Speakers:
Fairing-mounted speakers and sometimes lower fairing or tour-pak speakers.
Connectivity:
Limited modern connectivity; primarily focused on audio playback, typically via analog inputs or CD player.
Driver Assistance
Cruise Control:
Electronic cruise control standard on most 2011 Touring models for relaxed highway riding.
Instrumentation:
Analog gauges for speedometer, tachometer, fuel level, oil pressure, and voltage. Includes indicator lights for various systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Primary Fluid Interval:
Every 10,000 miles (16,000 km) or 12 months.
Transmission Fluid Interval:
Every 20,000 miles (32,000 km) or 24 months.
Spark Plug Interval:
Inspect every 10,000 miles (16,000 km), replace as needed.
Fluid Specifications
Brake Fluid:
DOT 4 compliant hydraulic brake fluid.
Coolant:
N/A (Air-cooled engines for most Twin Cam models). Some specific variants might have oil coolers requiring specific oil, not coolant.
Known Issues
Cam Chain Tensioners:
Early Twin Cam models (prior to 2007) had issues with hydraulic cam chain tensioners. The 2011 models typically feature upgraded, more robust tensioners, but inspection is still recommended.
Starter Solenoid:
Occasional failure of the starter solenoid, leading to starting issues.
Electrical Connectors:
Corrosion or loose connections in electrical connectors can sometimes cause intermittent faults.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and cruiser/touring motorcycles.
Model Evolution
Touring Lineage:
The Touring line has evolved from the early Electra Glide models, continually improving comfort, technology, and performance for long-distance riders.
Production
Manufacturing Location:
Primarily manufactured in the United States (York, Pennsylvania and Milwaukee, Wisconsin).
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Harley-Davidson Touring models are consistently highly rated by motorcycle publications and riders for their comfort, capability, and iconic status in the touring segment.
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