Husqvarna SMR449 SMR511 2011 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: SMR449 / SMR511 Year: 2011 Codes Internal Model Code: Unspecified (Husqvarna typically uses chassis codes) Vin Code Prefix: Unspecified (Typically starts with 'H'...

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Taper: Motorcycle

Distributeur:

UGS: 75560

Mots clés: 2011 Husqvarna Misc Motorcycle Motorcycles SMR449 SMR511

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

SMR449 / SMR511

Year:

Codes

Internal Model Code:

Unspecified (Husqvarna typically uses chassis codes)

Vin Code Prefix:

Unspecified (Typically starts with 'H' for Husqvarna)

👋 Introduction

Market Position

Segment:

Supermoto / Performance Dual-Sport

Target Audience:

Riders seeking a street-legal, agile, and performance-oriented motorcycle for spirited riding on pavement and light off-road use.

Competitive Analysis

Competitors:

KTM Duke series, Ducati Hypermotard, Yamaha WRX series (in their respective categories), Aprilia Dorsoduro.

Key Features

Design Philosophy:

Combines off-road derived chassis and suspension with a powerful, single-cylinder engine tuned for street performance and agility.

Handling Characteristics:

Known for sharp handling, excellent cornering ability, and a commanding riding position.

Performance Orientation:

Designed for aggressive riding, track days (on appropriate circuits), and spirited road use.

📋 Manual Details

Coverage Areas

Systems Covered:

Engine, Fuel System, Cooling System, Lubrication System, Ignition System, Clutch, Transmission, Suspension, Brakes, Electrical System, Frame, Bodywork, Chassis, Diagnostic Troubleshooting

Page Count

Estimated Page Count:

Likely 300-500+ pages (typical for comprehensive workshop manuals)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, valve clearance adjustment, timing chain inspection, piston and cylinder diagnostics, crankshaft and con-rod checks.

Fuel System:

Fuel injection system (EFI) diagnostics, injector servicing, fuel pump testing, fuel pressure regulation.

Cooling System:

Radiator inspection, fan operation, coolant flow, thermostat testing, water pump servicing.

Lubrication System:

Oil pump inspection, oil filter replacement, oil pressure testing, crankcase ventilation.

Ignition System:

Spark plug replacement and gap setting, ignition coil testing, ECU ignition control diagnostics.

Clutch:

Clutch plate inspection and replacement, clutch lever adjustment, hydraulic clutch system bleeding and servicing.

Transmission:

Gearbox disassembly and reassembly, shift drum and fork inspection, gear selection troubleshooting, transmission fluid change.

Suspension Front:

Fork oil change, seal replacement, spring inspection, damping adjustment, fork leg disassembly.

Suspension Rear:

Shock absorber inspection and replacement, linkage bearing service, spring pre-load adjustment.

Brakes Front:

Brake caliper servicing, pad replacement, disc inspection and measurement, brake line bleeding.

Brakes Rear:

Brake caliper servicing, pad replacement, disc inspection and measurement, brake line bleeding, rear brake master cylinder service.

Electrical System:

Wiring diagrams, component testing (starter, alternator, battery), lighting system, fuse and relay diagnostics, ECU diagnosis.

Frame Chassis:

Frame inspection for damage, steering head bearing service, swingarm bearing maintenance.

Bodywork:

Fairing removal and installation, seat servicing, fuel tank maintenance.

Procedures Included

Maintenance:

Scheduled maintenance tasks, oil and filter changes, chain lubrication and adjustment, brake pad replacement, air filter cleaning/replacement, spark plug replacement.

Troubleshooting:

Diagnostic procedures for common starting issues, running problems, electrical faults, and performance anomalies.

Repair:

Detailed step-by-step repair instructions for all major components and systems, including engine rebuilds and electrical system troubleshooting.

Disassembly Reassembly:

Comprehensive instructions for dismantling and reassembling entire motorcycle or specific sub-assemblies.

Specifications Data:

Torque specifications for all fasteners, valve clearance settings, fluid capacities, and component measurements.

Technical Depth

Depth:

Comprehensive workshop level, suitable for professional mechanics and advanced DIY enthusiasts. Covers detailed diagnostics, component-level repair, and complete engine/transmission overhauls.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable (if professionally produced PDF)

Print Quality

Printability:

Printable pages for workshop use

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type 449:

4-stroke, single-cylinder, DOHC, 4 valves

Engine Type 511:

4-stroke, single-cylinder, DOHC, 4 valves

Displacement 449:

449.5 cc

Displacement 511:

503 cc

Bore X Stroke 449:

Unspecified (typically around 95mm x 63.4mm for 449.5cc)

Bore X Stroke 511:

Unspecified (typically around 98mm x 67.4mm for 503cc)

Performance

Horsepower 449:

Approx. 55-60 HP (est.)

Horsepower 511:

Approx. 60-65 HP (est.)

Torque 449:

Approx. 32-35 lb-ft (est.)

Torque 511:

Approx. 35-38 lb-ft (est.)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline (minimum 91 octane recommended)

Ignition:

Electronic ignition system

Lubrication

Oil Type:

Semi-synthetic or fully synthetic motorcycle oil (e.g., Motul 5100 10W-40 or equivalent)

Oil Capacity:

Unspecified (typically around 1.5 - 2.0 liters)

🔧 Transmission

Standard

Transmission Type:

6-speed sequential manual

Optional

Optional Transmission:

Features

Clutch Type:

Hydraulic actuated wet multi-plate clutch

Gear Ratios:

Unspecified (specific ratios would be detailed in the manual)

📐 Dimensions

Exterior

Length:

Unspecified (typically around 84-86 inches)

Width:

Unspecified (typically around 32-34 inches)

Height:

Unspecified (typically around 48-50 inches)

Wheelbase:

Unspecified (typically around 57-59 inches)

Weights

Dry Weight 449:

Approx. 260 lbs (118 kg)

Dry Weight 511:

Approx. 267 lbs (121 kg)

Wet Weight:

Unspecified (add approx. 20-25 lbs for fluids)

Seat Height:

Approx. 35-36 inches

🛡️ Safety Features

Ratings

Safety Certification:

Not applicable for motorcycles in the same way as cars (e.g., NHTSA ratings). Focus is on rider protection and vehicle stability.

Active Features

Braking System:

Hydraulic disc brakes front and rear, often with radial-mount calipers.

Optional or not available on these specific models.

Passive Features

Lighting:

Halogen headlight, LED taillight, turn signals.

Frame Construction:

Lightweight and rigid trellis or perimeter frame for optimal handling and rider feedback.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital LCD instrument cluster displaying speed, RPM, odometer, trip meters, fuel level (if equipped), and warning lights.

Driver Assistance

Traction Control:

Not typically featured on these models.

Riding Modes:

Not typically featured on these models.

Connectivity

Bluetooth Connectivity:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 miles or 6 months, whichever comes first (typical for this class of motorcycle; refer to manual for exact spec).

Oil Filter Replacement:

At every oil change

Air Filter Cleaning:

Every 6,000 miles or annually

Spark Plug Replacement:

Every 12,000 miles

Valve Clearance Check:

Every 12,000 miles

Fluid Specifications

Engine Oil Grade:

SAE 10W-40 (Semi-synthetic or Full Synthetic Motorcycle Oil)

Coolant Type:

Ethylene glycol based antifreeze (50/50 mix with distilled water)

Brake Fluid Type:

DOT 4 hydraulic brake fluid

Clutch Fluid Type:

DOT 4 hydraulic fluid (if hydraulic clutch)

Known Issues

Common Wear Items:

Clutch plates, brake pads, fork seals, swingarm bearings can be subject to wear due to spirited riding.

Electrical Gremlins:

Some older Husqvarnas can experience minor electrical issues; regular inspection of connections is advised.

Fueling Sensitivity:

EFI systems are generally robust but can be sensitive to fuel quality; using premium fuel is recommended.

📚 Vehicle History

Brand Heritage

Brand Origin:

Husqvarna Motorcycles is one of the world's oldest motorcycle manufacturers, originating in Sweden in 1903.

Brand Specialty:

Renowned for its expertise in off-road and motocross motorcycles, transitioning this technology to street-legal supermotos.

Model Evolution

Supermoto Development:

The SMR line represents Husqvarna's focus on the supermoto segment, adapting dirt bike platforms for street use with larger wheels, road tires, and street-legal components.

Platform Sharing:

These models often share chassis and engine architectures with Husqvarna's off-road (TE/TC) counterparts, adapted for supermoto duty.

Production

Manufacturing Location:

During this era, Husqvarna production was primarily in Italy.

Ownership Changes:

Husqvarna was owned by BMW Group during this period (acquired in 2007, sold to Pierer Mobility AG in 2013).

🏆 Awards & Recognition

Recognitions

Motocross Offroad Heritage:

Husqvarna has numerous championship titles in motocross and enduro, demonstrating the pedigree of their platforms.

Ratings

Magazine Reviews:

Generally well-received by motorcycle press for their performance and handling, though sometimes criticized for build quality or minor electrical quirks compared to Japanese competitors.

Certifications

Emissions Compliance:

Euro 3 compliant for the European market.