|
Manual Coverage
|
|
Systems Covered
|
|
Engine:
|
Detailed diagnostics, overhaul, tuning, fuel system, lubrication, cooling, ignition, starting systems.
|
|
Transmission:
|
Clutch, gearbox, internal components, shift mechanism, lubrication, repair procedures.
|
|
Chassis And Frame:
|
Frame inspection, steering, suspension (front and rear), wheel alignment, swingarm, linkage systems.
|
|
Brakes:
|
Front and rear brake systems, hydraulic lines, calipers, master cylinders, rotors, bleeding procedures, troubleshooting.
|
|
Electrical System:
|
Wiring diagrams, battery, alternator, starter motor, lighting, instrumentation, ignition system components, fault finding.
|
|
Fuel System:
|
Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel pressure regulator, diagnostics.
|
|
Cooling System:
|
Radiator, coolant hoses, water pump, fan, thermostat, fluid capacities, procedures.
|
|
Exhaust System:
|
Muffler, header pipe, catalytic converter (if applicable), mounting, inspection.
|
|
Bodywork And Plastics:
|
Fairings, seat, fuel tank, fenders, plastics removal and installation, inspection.
|
|
Procedures Included
|
|
Routine Maintenance:
|
Oil changes, filter replacements, chain adjustment, spark plug checks, general inspections.
|
|
Troubleshooting:
|
Diagnostic charts, fault identification for various systems, problem-solving guidance.
|
|
Engine Rebuild:
|
Piston, rings, cylinder, crankshaft, camshafts, valve train, bearing replacement, torque specifications.
|
|
Transmission Repair:
|
Gear disassembly, inspection, replacement of gears, shafts, and bearings.
|
|
Suspension Service:
|
Fork oil change, seal replacement, shock absorber overhaul, linkage lubrication.
|
|
Brake System Service:
|
Brake fluid replacement, caliper servicing, master cylinder rebuild, pad and rotor replacement.
|
|
Electrical Diagnostics:
|
Wiring harness tracing, component testing, troubleshooting electrical faults using diagrams.
|
|
Fuel Injection Tuning:
|
Basic adjustments, sensor checks, troubleshooting EFI related issues.
|
|
Wheel And Tire Service:
|
Tire replacement, wheel balancing, spoke tensioning (if applicable).
|
|
Technical Depth
|
|
Depth:
|
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics.
|
|
Maintenance
|
|
Service Intervals
|
|
Oil Change:
|
Every 3,000 - 5,000 km or annually, depending on usage.
|
|
Air Filter Check:
|
Check every 3,000 km; clean or replace as needed.
|
|
Spark Plug Check:
|
Inspect every 6,000 km; replace as recommended.
|
|
Chain Maintenance:
|
Clean and lubricate every 500-1000 km; check tension regularly.
|
|
Fluid Specifications
|
|
Engine Oil Type:
|
Typically SAE 10W-50 or 15W-50 Synthetic Motorcycle Oil, meeting API SG/SH/SJ or higher, JASO MA/MA2 specification. (Specific grade detailed in manual).
|
|
Coolant Type:
|
Ethylene glycol-based coolant mixture (50% coolant, 50% distilled water). Specific antifreeze/coolant specification provided in manual.
|
|
Brake Fluid Type:
|
DOT 4 brake fluid.
|
|
Fork Oil Type:
|
Specific viscosity fork oil (e.g., 5W or 10W) as specified by Husqvarna for the particular fork model.
|
|
Gearbox Oil Type:
|
SAE 75W-90 or 80W-90 gear oil (check manual for specific viscosity and API rating, often shared with engine oil in some motorcycles).
|
|
Known Issues
|
|
Fuel System:
|
Potential for clogged injectors or fuel pump issues due to fuel quality or contamination.
|
|
Electrical:
|
Occasional issues with wiring harness connectors or regulator/rectifier failures.
|
|
Suspension:
|
Wear on fork seals and bushings; rear shock absorber may require servicing or re-valving over time.
|
|
Clutch Slippage:
|
Can occur with aggressive riding or if clutch plates are worn, requiring adjustment or replacement.
|
|
Cooling System:
|
Leaks from hoses or radiator; thermostat issues can lead to overheating.
|
